Multi-Tube X-Ray Emission Device Heat Dissipation

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Solution Overview

Problem

X-ray emission devices face significant heat dissipation challenges due to the high conversion of electron beam energy into heat, leading to large and heavy cooling systems, which increase the volume and weight of the device.

Innovation Solution

The implementation of a multiple-tube X-ray emission device structure with a lens module and a controller that manages duty cycles, temperatures, and driving conditions to reduce heat dissipation requirements, allowing for rotational emission, temperature feedback, and adjustable illuminance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single X-ray emission tube is used to generate X-rays, then the device structure is simple, but the heat dissipation requirement is extremely high leading to large volume and weight

Engineering Contradiction:
Improvedevice structureVSAvoidcooling system weight
Core Design Contradiction:
Device complexityVSWeight of stationary object

Solution Approach 1:

The patent divides the single X-ray emission tube into multiple emission tubes (first, second, third, and fourth tubes). Each tube handles a portion of the total X-ray generation workload, thereby reducing the heat generation burden on each individual tube and enabling a more compact cooling system.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single X-ray emission tube is used to generate X-rays, then the device structure is simple, but the cooling layer must be giant size to dissipate heat

Engineering Contradiction:
Improvedevice structureVSAvoidcooling layer volume
Core Design Contradiction:
Device complexityVSVolume of stationary object

Solution Approach 1:

The patent divides the single X-ray emission tube into multiple emission tubes (first, second, third, and fourth tubes). Each tube handles a portion of the total X-ray generation workload, thereby reducing the heat generation burden on each individual tube and enabling a more compact cooling system.

Inventive Principle:
Principle #1Segmentation

3Temperature

If multiple X-ray emission tubes are used to generate X-rays, then the heat dissipation requirement is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improveheat dissipation requirementVSAvoiddevice structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines multiple X-ray emission tubes into a single integrated housing structure with a unified cooling layer. The controller integrates the operation of all tubes, switching between them in sequence. This merging approach maintains the heat dissipation benefits of multiple tubes while minimizing structural complexity through integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller switches between the multiple X-ray emission tubes in a periodic sequence, activating each tube for a limited duration before switching to the next. This periodic operation allows each tube to cool down between activations, reducing peak heat dissipation requirements while maintaining continuous X-ray output capability.

Inventive Principle:
Principle #19Periodic action

4Volume of stationary object

If multiple X-ray emission tubes are used to generate X-rays, then the cooling system size is reduced, but the control complexity increases

Engineering Contradiction:
Improvecooling system volumeVSAvoidcontrol system complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The controller switches between the multiple X-ray emission tubes in a periodic sequence, activating each tube for a limited duration before switching to the next. This periodic operation allows each tube to cool down between activations, reducing peak heat dissipation requirements while maintaining continuous X-ray output capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent incorporates temperature detection modules that continuously monitor the temperature of each X-ray emission tube. The controller receives this feedback information and adjusts the activation sequence and duration of each tube accordingly, optimizing heat dissipation management while maintaining system reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the need for a giant cooling system, decreases manufacturing costs, improves installation ease, and enhances the device's availability and operating efficiency by distributing workload across multiple tubes and dynamically adjusting operational parameters.

Implementation Method 1

a lens module for guiding the plurality of X-rays toward the object to form the integrated X-ray beam

Methodology Applied
Scientific EffectX-ray: X-Ray

Implementation Method 2

electromagnetic waves will be generated when charged particles are accelerated or decelerated. Therefore, since electrons of the electronic beam BE are rapidly stopped by atoms of the metal anode 110, a part of an energy loss of the electrons during the inelastic collision will be converted into an energy of an X-ray BX

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 3

the cooing layer 140 is filled with cooling water or cooling oil to avoid the metal anode 110 from melting

Methodology Applied
Scientific EffectHeat dissipation: Heat Exchanger

Data Source

PatentUS9826612B2X-ray emission device
Publication Date: 2017.11.21 WISTRON CORP
  • US9826612B2 patent drawing
  • US9826612B2 patent drawing
  • US9826612B2 patent drawing

AI summary

An X-ray emission device for emitting an integrated X-ray beam toward an object is disclosed. The X-ray emission device includes multiple X-ray emission tubes for respectively generating multiple X-rays, and a lens module for guiding the multiple X-rays toward the object to form the integrated X-ray beam.