Multi-Tunnel Junction LED With Horizontally Separated Regions

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Solution Overview

Problem

Multi-tunnel junction LEDs face limitations in reducing light emitting region size, increasing power consumption due to efficiency differences, and complex manufacturing steps, leading to high costs and defective rates in display devices.

Innovation Solution

A light emitting element with horizontally separated light emitting regions, each with distinct conductive semiconductor layers and pixel electrodes, connected by a common electrode, allowing independent control and efficient pixel arrangement, and a manufacturing method involving vapor-deposition and contact hole formation for reduced complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a multi-tunnel junction LED structure is used to increase internal quantum efficiency, then light emitting efficiency is improved, but the light emitting region size is reduced due to electrode forming steps

Engineering Contradiction:
Improvelight emitting efficiencyVSAvoidlight emitting region size
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The patent divides a single light emitting element into multiple light emitting regions (first, second, and third light emitting regions) with different light emitting colors. Each region has its own pixel electrode for independent control, allowing the element to function as multiple sub-elements while maintaining high efficiency in each region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single light emitting region to multiple horizontally separated light emitting regions within the same planar element. This dimensional expansion allows simultaneous high efficiency and adequate size by distributing the light emitting function across multiple regions rather than concentrating it in one area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If different light emitting colors are implemented in a single element, then color versatility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvemulti-color capabilityVSAvoidmanufacturing step complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple light emitting regions with different colors (red, green, blue) into a single light emitting element structure. All regions share common structural components such as the substrate, lower conductive semiconductor layers, and upper conductive semiconductor layers, reducing manufacturing complexity compared to producing separate elements for each color.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal light emitting element structure that can perform multiple functions by emitting different colors of light. The element can simultaneously function as a red, green, and blue light source through its multiple light emitting regions, eliminating the need for separate single-color elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If multiple light emitting regions are integrated in a single element, then pixel arrangement efficiency is improved, but the requirement for independent control increases device complexity

Engineering Contradiction:
Improvepixel arrangement efficiencyVSAvoidcontrol electrode complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent provides each light emitting region with its own pixel electrode (first pixel electrode, second pixel electrode, third pixel electrode) for independent control. This segmentation of control allows each region to be independently activated or deactivated, enabling flexible pixel arrangement and control strategies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces lower conductive semiconductor layers and upper conductive semiconductor layers as intermediary structures that facilitate electrical connection between the pixel electrodes and the light emitting regions. These intermediary layers enable independent control of each region while maintaining a compact integrated structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient pixel arrangement, independent control of light emitting regions, and reduced production costs, addressing power consumption and manufacturing complexity issues in display devices.

Implementation Method 1

a first light emitting layer and a plurality of conductive semiconductor layers laminated on upper and lower portions of the first light emitting layer, a second light emitting cell including a second light emitting layer configured to emit light different from the first light emitting layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a plurality of conductive semiconductor layers laminated on upper and lower portions of the first light emitting layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11444117B2Light emitting element, light emitting element manufacturing method, and display device including light emitting element
Publication Date: 2022.09.13 SAMSUNG ELECTRONICS CO LTD
  • US11444117B2 patent drawing
  • US11444117B2 patent drawing
  • US11444117B2 patent drawing

AI summary

A light emitting element, a manufacturing method therefor, and a display device including the light emitting element are disclosed. Particularly, disclosed are a multi-tunnel junction light emitting element having two or more light emitting regions, which are horizontally separated from each other, and a manufacturing method therefor, and disclosed is a display device which includes the light emitting element so as to efficiently arrange pixels and independently control the light emitting regions.