Multi-turn Detection Unit for Steering Angle Calculation

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Solution Overview

Problem

Existing rotation angle detection devices in vehicles require continuous power supply to function, leading to potential battery drain even when the ignition is turned off, as they need to continuously detect rotation angles to calculate steering angles accurately.

Innovation Solution

The implementation of a multi-turn detection unit that can detect rotation positions without electric power, using magnetic storage methods to hold the rotation position, allowing for continued detection even when power is interrupted, and a control unit that calculates absolute angles using both motor rotation angles and count values to ensure accurate steering angle calculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If continuous detection is performed to calculate steering angles accurately, then measurement precision is improved, but use of energy deteriorates

Engineering Contradiction:
Improvesteering angle calculation accuracyVSAvoidpower consumption during ignition-off
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The detection device is divided into two independent parts: a multi-turn detection unit that operates without power supply and a rotation angle detection unit that requires power supply. This segmentation allows the system to maintain basic detection functionality during ignition-off while consuming power only when needed for enhanced precision measurements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-turn detection unit performs preliminary detection of rotation positions before power is supplied to the rotation angle detection unit. By pre-detecting and storing rotation position information in non-volatile memory, the system prepares data in advance that can be used immediately when power is restored, eliminating the need for continuous power consumption.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If power supply is continued during ignition-off to maintain detection, then reliability is improved, but loss of energy deteriorates

Engineering Contradiction:
Improvedetection continuity during ignition-offVSAvoidbattery drain during ignition-off
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The multi-turn detection unit is designed to be self-powered through the motor's residual magnetic field, eliminating the need for external power supply during ignition-off. The system serves itself by utilizing the motor's own magnetic properties to maintain detection functionality without draining the battery.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the electrical power supply mechanism with a magnetic field-based detection mechanism during ignition-off. By using the motor's residual magnetic field to drive the multi-turn detection unit, the system substitutes electrical energy consumption with magnetic field utilization, maintaining reliability without energy loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection and calculation of steering angles without continuous power supply, preventing battery drain and ensuring reliable operation even during ignition-off periods.

Implementation Method 1

a multi-turn detection unit that can detect rotation positions without electric power, using magnetic storage methods to hold the rotation position

Methodology Applied
Scientific EffectMagnetic storage: Magnetism

Data Source

PatentUS11946773B2Motor rotation and position detection device and control unit
Publication Date: 2024.04.02 DENSO CORP
  • US11946773B2 patent drawing
  • US11946773B2 patent drawing
  • US11946773B2 patent drawing

AI summary

A control unit having a detection device that includes: a multi-turn detection unit capable of continuing detection of a rotation position of multiple rotations of a steering shaft driven by a motor without power supply from outside; a position detector detecting the rotation position in one rotation of the rotor; a count calculator calculating multiple rotation position information related to the rotation position of multiple rotations based on a detection value of the multi-turn detection unit; and an angle calculator calculating a motor rotation angle related to the rotation position in one rotation based on a detection value of the position detector. The multi-turn detection unit is disposed at a position different from the motor, thereby detection of the rotation position of multiple rotations is continuable even when a supply of electric power from outside is interrupted.