Multi-UAV Load Control Using Variable-Length Suspension Cables

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Solution Overview

Problem

Existing control methods for hover-capable aircraft, such as vertical take-off and landing multicopters, cannot independently alter the attitude of a load being transported without affecting the attitude and altitude of the aircraft, leading to inaccuracies in delivery, especially on uneven terrain or in confined spaces.

Innovation Solution

A method using flexible elements connected to both the aircraft and the load, with length-altering devices like winches, allows for independent adjustment of the load's attitude and position without changing the aircraft's attitude or altitude, by varying the length of these elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the attitude and position of the load are altered by changing the aircraft's attitude and altitude, then the load can be delivered to different locations, but the delivery precision deteriorates due to coupled movements and inaccuracies

Engineering Contradiction:
Improvedelivery precisionVSAvoidcontrol complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system segments the control functions by separating aircraft position control from load attitude control. The aircraft maintains a stable hovering position while the load's attitude is independently adjusted through flexible element length modification, decoupling the previously coupled movements and improving delivery precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flexible elements (cables, ropes, or chains) serve as intermediaries between the aircraft and the load. By altering the length of these flexible elements through winches or reeling devices, the system can adjust load attitude without requiring aircraft movement, thereby improving delivery precision while maintaining simple aircraft control

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If multiple UAVs are used to carry heavier loads, then the payload capacity increases, but the control complexity and coordination difficulty increase

Engineering Contradiction:
Improvepayload capacityVSAvoidcontrol system complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The system merges the control functions of multiple UAVs under a centralized control unit that coordinates their movements. The UAVs fly in formation and maintain synchronized positions, allowing them to collectively carry heavier loads while the centralized control manages coordination to prevent complexity escalation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible elements act as counterbalancing mechanisms that allow individual UAVs to make minor position adjustments without affecting the overall system stability. This distributes the control burden across multiple UAVs while maintaining coordinated operation for heavy payload transport

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Stability of the object's composition

If rigid connection between UAVs is used, then the structural stability improves, but the adaptability to different delivery scenarios deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoiddelivery scenario adaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The system transitions from rigid to dynamic connections using flexible elements with variable lengths. The flexible elements can be extended or retracted based on delivery requirements, allowing the system to adapt to different delivery scenarios while maintaining structural stability through controlled tension and synchronization

Inventive Principle:
Principle #15Dynamics

4Manufacturing precision

If the aircraft alters its attitude to change load orientation, then the load orientation changes, but the delivery position accuracy deteriorates due to position-attitude coupling

Engineering Contradiction:
Improveload orientation precisionVSAvoidposition accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The control system segments orientation adjustment from position control. The aircraft maintains a fixed hovering position while the load's orientation is independently adjusted by modifying flexible element lengths, completely decoupling position and attitude control to achieve both high position accuracy and orientation precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flexible elements serve as intermediaries that transmit force and torque from the aircraft to the load without requiring aircraft attitude changes. By controlling the length and tension of these flexible elements, the system can precisely orient the load while the aircraft remains stationary, achieving both position and orientation precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3772460B1Method for controlling a plurality of hover-capable aircraft and flying load transport system
Publication Date: 2022.07.13 VOLOCOPTER GMBH
  • EP3772460B1 patent drawingFigure 1
  • EP3772460B1 patent drawingFigure 2
  • EP3772460B1 patent drawingFigure 3

AI summary

A method is proposed for controlling a plurality of hover-capable aircraft (2; 2.1-2.4), preferably vertical take-off and landing multicopters having a plurality of spaced-apart, electrically driven rotors, during transportation of a load (1), which load (1) is carried jointly by all aircraft (2; 2.1-2.4) by means of at least one flexible element (3; 3.1-3.4) in each case, wherein an attitude and/or a position of the load (1) is altered by altering a length of at least one of the flexible elements (3; 3.1-3.4). The attitude and/or position of the load can thus be altered without the aircraft needing to alter their altitudes and/or attitudes.