Multi-Use Blood Control Catheter Assembly With Spring-Reset Septum

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Solution Overview

Problem

Existing catheter systems face challenges in ensuring secure and multiple uses due to the need for repeated assembly and disassembly, which can lead to inefficiencies and potential complications during fluid infusion and blood withdrawal procedures.

Innovation Solution

A catheter assembly featuring a septum with a spring mechanism that allows for multiple uses by moving between proximal and distal positions in response to medical device insertion and removal, facilitated by a septum actuator and annular lip configuration, enabling secure attachment and detachment without compromising sterility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional catheter system is used requiring repeated assembly and disassembly for multiple infusions and withdrawals, then the catheter can be used multiple times, but the assembly and disassembly process increases complexity and risk of contamination

Engineering Contradiction:
Improvemultiple usesVSAvoidassembly and disassembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The septum is designed to be dynamically movable between a retracted position (allowing device insertion) and a sealed position (maintaining sterility). This dynamic movement eliminates the need for repeated assembly and disassembly, allowing multiple infusions and withdrawals while maintaining a simple, sealed catheter structure throughout use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The movable septum acts as an intermediary mechanism between the catheter lumen and external medical devices. It provides a controlled interface that allows selective access for infusions and withdrawals while maintaining the overall sealed structure, thus enabling multiple uses without repeated assembly/disassembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If a movable septum mechanism is added to enable multiple uses without repeated assembly, then the need for assembly and disassembly is reduced, but the device complexity increases

Engineering Contradiction:
Improveprocedural efficiencyVSAvoidseptum mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The spring mechanism provides self-service by automatically returning the septum to its sealed position after device removal without requiring manual intervention. This self-actuating feature improves procedural efficiency while keeping the mechanism simple, as the spring automatically performs the reset function that would otherwise require user action.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex multi-component actuation systems with a simple spring mechanism that uses elastic potential energy storage and release. This mechanical substitution achieves the desired septum movement with minimal components, improving efficiency while limiting the increase in device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If the septum is moved to allow device insertion, then access to the catheter lumen is enabled, but sterility may be compromised

Engineering Contradiction:
Improvedevice insertionVSAvoidsterility
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The septum is preliminarily positioned in a sealed state before any device insertion occurs. This preliminary sealing action maintains sterility during catheter insertion and setup, and the septum is only moved to allow access when intentionally required for infusions or withdrawals, thus maintaining sterility throughout the procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spring mechanism provides beforehand cushioning by ensuring the septum automatically returns to its sealed position after each device removal. This pre-programmed return action compensates for the temporary opening during device insertion, ensuring sterility is restored and maintained for subsequent procedures.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the catheter's usability by allowing multiple infusions and withdrawals while maintaining sterility and ease of use, reducing the need for repeated assembly and disassembly, thus improving procedural efficiency.

Implementation Method 1

a spring disposed within the lumen distal to the septum, wherein the spring is configured to return the septum from the distal position to the proximal position in response to removal of the medical device from the proximal end of the catheter adapter

Methodology Applied
Scientific EffectSpring mechanism: Spring

Data Source

PatentEP3946551B1Multi-use blood control catheter assembly
Publication Date: 2025.08.27 BECTON DICKINSON & CO
  • EP3946551B1 patent drawingFigure 1
  • EP3946551B1 patent drawingFigure 2A
  • EP3946551B1 patent drawingFigure 2B

AI summary

A catheter assembly may include a catheter adapter, which may include a distal end, a proximal end, and a lumen extending through the distal end and the proximal end of the catheter adapter. The catheter assembly may include a septum disposed within the lumen, a septum actuator fixed within the lumen, and a spring disposed within the lumen distal to the septum. The septum may include a distal end, a proximal end, and a barrier that may divide an interior of the septum into a distal cavity and a proximal cavity. In response to insertion of a medical device into the proximal end of the catheter adapter, the septum may move from a proximal position to a distal position, and the septum actuator may penetrate the septum. The spring may return the septum from the distal position to the proximal position in response to removal of the medical device.