Multi-view Display Barrier Pattern Integration

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Solution Overview

Problem

Existing multi-view display devices face challenges in providing individualized images to viewers due to misalignment issues during manufacturing, leading to decreased yield and image quality, as well as increased costs and damage to the display panel during the attachment process of the barrier substrate.

Innovation Solution

A liquid crystal display device with a barrier pattern on the outer side of the display panel, which adjusts the optical path for multiple viewing angles, and a protection member to prevent damage, along with a method of fabricating the device that forms the barrier pattern on the first substrate, reducing the need for additional substrates and adhesive materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an additional barrier substrate is manufactured and attached to the display panel, then the multi-view display function is achieved, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvemulti-view display functionVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The barrier substrate and color filter substrate are merged into a single integrated substrate. The barrier pattern is formed directly on the color filter substrate during the same manufacturing process, eliminating the need for a separate barrier substrate and its attachment process. This integration reduces manufacturing steps, complexity, and potential misalignment issues.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The color filter substrate serves dual functions: it provides color filtering for the display and simultaneously acts as the barrier substrate for controlling light paths in multi-view directions. This multi-functionality eliminates the need for a dedicated barrier substrate, simplifying the overall device structure and manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the barrier substrate is attached to the display panel, then the multi-view display function is achieved, but misalignment occurs between the display panel and barrier substrate

Engineering Contradiction:
Improvemulti-view display functionVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

By integrating the barrier substrate and color filter substrate into one substrate, the alignment issue between two separate components is completely eliminated. The barrier pattern and color filter pattern are formed on the same substrate during the same manufacturing process, ensuring perfect alignment without requiring additional alignment procedures or adhesive materials.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the display panel is etched or grinded before attaching the barrier substrate, then the barrier substrate can be attached, but the display panel is damaged and yield decreases

Engineering Contradiction:
Improveattachment processVSAvoiddisplay panel integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The integrated substrate structure eliminates the need for etching or grinding operations on the display panel. Since the barrier pattern is formed directly on the color filter substrate using standard photolithography and etching processes during manufacturing, no post-manufacturing mechanical processing is required, thus preventing damage to the display panel and maintaining high yield.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If an attaching material is used to attach the display panel to the barrier substrate, then the components are joined, but additional materials and costs are required

Engineering Contradiction:
Improvemulti-view display functionVSAvoidmaterial cost
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The barrier substrate and color filter substrate are integrated into a single substrate, completely eliminating the need for attaching materials such as adhesives. This integration removes the associated material costs, additional manufacturing steps, and potential quality issues related to adhesive application and curing.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances multi-view image quality, reduces manufacturing costs, and improves yield by preventing misalignment and damage, enabling mass production with a more uniform and efficient display device.

Implementation Method 1

The barrier pattern on the outer side of the display panel adjusts an optical path in at least two viewing angle directions

Methodology Applied
Scientific EffectOptical path adjustment: Refraction

Data Source

PatentUS8284334B2Display device and method of fabricating the same
Publication Date: 2012.10.09 LG DISPLAY CO LTD
  • US8284334B2 patent drawing
  • US8284334B2 patent drawing
  • US8284334B2 patent drawing

AI summary

Provided are a display device for realizing a multi-view image and a method of fabricating the same. The display device includes: a display panel for displaying an image and a barrier pattern disposed on an outer side of the display panel and for adjusting an optical path in at least two viewing angle directions.