Multi-Wash Trough Adapter for Granular Filter Bed Height

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Solution Overview

Problem

Conventional granular media filters have reduced efficiency due to the need for frequent washing, which is necessitated by the limited height and volume of the filter bed, as deep wash troughs restrict the bed's height and overall volume, leading to shorter filtration cycles and increased washing frequency.

Innovation Solution

A multi-wash trough adapter connects two or more shallow wash troughs to an existing deep wash trough opening, increasing the filter bed's height and volume without altering the compartment size, and includes flow control means to manage fluid flow, thereby reducing washing frequency and enhancing filtration efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If deep wash troughs are used, then washing capacity is improved, but filter bed height and volume are reduced

Engineering Contradiction:
Improvewashing capacityVSAvoidfilter bed volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The wash trough is divided into multiple separate wash troughs instead of using a single deep trough. Each wash trough is shallower but there are multiple of them, which collectively provide the necessary washing capacity while allowing the filter bed to extend higher above the trough level, thereby increasing filter bed volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design transitions from a vertical solution (deep trough) to a horizontal/ distributed solution (multiple shallow troughs). By spreading the washing function across multiple troughs at different positions rather than concentrating it in one deep trough, the system achieves both adequate washing capacity and increased filter bed volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If filter bed volume is increased, then filtration efficiency is improved, but wash trough depth must be reduced

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidwash trough depth
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The washing function is segmented across multiple troughs rather than relying on a single deep trough. This allows the filter bed to be taller since the troughs themselves are shallower, and the multiple troughs collectively provide sufficient washing capacity through their combined volume and surface area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple wash troughs are combined to achieve the total washing capacity that would otherwise require a single deep trough. The collective capacity of several shallow troughs equals or exceeds that of one deep trough, while allowing the filter bed to extend higher above the trough level.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If wash trough depth is reduced, then filter bed height can be increased, but washing capacity may be compromised

Engineering Contradiction:
Improvefilter bed volumeVSAvoidwashing capacity
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The washing capacity is segmented across multiple troughs. Even though each individual trough is shallower, the cumulative effect of multiple troughs provides adequate washing capacity. This segmentation allows the filter bed to be taller while maintaining sufficient washing capability through the combined volume and surface area of the multiple troughs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple wash troughs serve multiple functions simultaneously: they provide washing capacity, support the filter bed structure, and allow for increased filter bed volume. The system achieves multi-functionality by distributing the washing load across several troughs rather than relying on one deep trough.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The increased bed height and volume significantly prolong filter runs, reducing the frequency of washing and improving the overall efficiency of the granular media filter by maintaining or increasing the filtering capacity without changing the filter compartment's size.

Implementation Method 1

a granular media filter for filtering water or wastewater

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

one or more wash troughs disposed above the granular media bed... each of the one or more wash troughs having a bottom wall and at least one side wall

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS20240359116A1Apparatus and method for improving the efficiency of a new or existing filter for filtering water or wastewater
Publication Date: 2024.10.31 ROBERTS WATER TECH INC
  • US20240359116A1 patent drawing
  • US20240359116A1 patent drawing
  • US20240359116A1 patent drawing

AI summary

Devices and methods associated with these devices for significantly improving the efficiency of an existing or new filter having a granular media filter bed. The methods and devices are designed to increase the height and hence overall volume of the filter bed to allow for longer filtration runs between washing or cleaning cycles of the granular media filter bed. One embodiment includes a multi-wash trough adapter that upon removal of an existing deep wash trough connects two shallow wash troughs or two shallow wash trough channels to an existing wash trough opening formed in a wall of a filter compartment. The shallow members have a height significantly less than the height of the existing deep wash trough, e.g., one third to one half of the height of the existing deep wash trough allowing the volume of the granular media filter bed to be significantly increased.