Multi-Waste Processor for Space Water Recovery and Solid Compaction

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Solution Overview

Problem

Current waste processing systems in manned space environments, such as space stations, are inefficient in reducing the volume and weight of waste while effectively recovering water and handling multiple waste streams, particularly due to the lack of a flexible and compact solution for both liquid and solid waste processing.

Innovation Solution

A multi-waste processing system with a processing chamber equipped with heaters, a piston, a condenser, and a gas and water separator, which evaporates liquid waste, condenses water, separates water from gas, and compacts solid waste, utilizing a recirculation pathway and vacuum pump to reduce pressure and enhance boiling point reduction, achieving significant water recovery and solid waste compaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate processing systems are used for liquid waste and solid waste, then each waste stream can be processed with dedicated equipment, but the overall system footprint and complexity increase significantly

Engineering Contradiction:
Improvewaste stream handling capabilityVSAvoidsystem configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The processing chamber is designed to handle multiple waste streams (liquid waste, solid waste, and contaminated items) through a single unified system. The chamber can process different types of waste by adjusting operational parameters such as heating temperature, vacuum level, and piston compression force, eliminating the need for separate dedicated processing systems for each waste type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system combines water recovery functions and solid waste compaction functions into a single integrated processing chamber. The heating elements evaporate water from liquid waste while the piston simultaneously compacts solid waste, allowing both functions to occur in the same chamber and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If traditional waste storage methods are used in space, then waste can be stored without processing, but the volume and weight of waste accumulates rapidly consuming valuable resources

Engineering Contradiction:
Improvewaste volumeVSAvoidprocessing system implementation
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The system utilizes phase transition of water from liquid to vapor through heating, allowing water to be separated from waste materials. The evaporated water is then condensed and collected as liquid water, achieving water recovery while simultaneously reducing the volume of remaining waste solids and contaminants.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system changes physical parameters including temperature (heating to evaporate water), pressure (vacuum to lower boiling point and enhance evaporation), and density (piston compression to compact solids). These parameter changes enable efficient water recovery and waste volume reduction within a compact system suitable for space applications.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If vacuum pressure is applied to reduce boiling point for water evaporation, then water recovery efficiency increases, but the energy required to maintain vacuum and heat the waste increases

Engineering Contradiction:
Improvewater recovery rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system maintains continuous vacuum and heating operations throughout the processing cycle, allowing water evaporation and separation to proceed continuously rather than in batches. The vacuum pump and heating elements operate continuously to ensure uninterrupted water recovery, maximizing productivity while managing energy consumption through efficient continuous operation.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

By applying vacuum pressure, the system lowers the boiling point of water, allowing evaporation to occur at lower temperatures. This reduces the energy required for heating while maintaining high water recovery rates, as water transitions from liquid to vapor phase more easily under reduced pressure conditions.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the volume and weight of waste by over 80%, achieving greater than 90% water recovery and compacting solid waste, while also sterilizing and stabilizing the waste for efficient storage and resource utilization in space exploration.

Implementation Method 1

heating the processing chamber via one or more heaters to evaporate the liquid waste therein

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

heating the processing chamber via one or more heaters to evaporate the liquid waste therein

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

condensing water from the evaporated liquid waste in gas phase at the condenser

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

a vacuum pump is operably connected to the processing chamber to reduce a pressure inside the processing chamber thereby reducing a boiling point of the liquid waste

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Data Source

PatentUS12179243B2Multi waste processor
Publication Date: 2024.12.31 HAMILTON SUNDSTRAND CORP
  • US12179243B2 patent drawing
  • US12179243B2 patent drawing
  • US12179243B2 patent drawing

AI summary

A multi-waste processing system includes a processing chamber. The processing chamber includes one or more heaters and a piston, and the processing chamber is configured to evaporate liquid waste and compact solid waste input. A condenser is operably connected to the processing chamber. The condenser is configured to condense water from the evaporated liquid waste output from the processing chamber. A gas and water separator is operably connected to the condenser. The gas and water separator is configured to separate water from the evaporated liquid waste output from the processing chamber. A recirculation pathway connects the gas and water separator to the processing chamber to recirculate gas from the gas and water separator to the processing chamber. The piston is actuated to keep the one or more heaters in close proximity to the solid waste and the liquid waste in the processing chamber.