Multi-Wheel Slippage Detection for Conveyance Vehicle Stopping

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional conveyance devices experience reduced efficiency due to slippage at the wheels of traveling vehicles, particularly when control is implemented to stop the vehicle upon wheel slippage.

Innovation Solution

A conveyance device equipped with a traveling vehicle, masts, a raising and lowering section, and a control system that includes slippage detection sections to detect and stop the vehicle if multiple wheels experience significant slippage, allowing continued operation with remaining wheels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If control is implemented to stop the traveling vehicle when slippage occurs at a wheel, then wheel slippage is detected and addressed, but efficiency with which the traveling vehicle conveys a conveyance object is reduced

Engineering Contradiction:
Improveslippage detection accuracyVSAvoidconveyance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The traveling vehicle is divided into multiple independent driving units, each with its own wheel and slippage detection section. This segmentation allows the system to detect and respond to slippage at individual wheels without stopping the entire vehicle, as each driving unit can operate independently when slippage is detected at a specific wheel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different wheels are equipped with independent slippage detection sections that monitor local conditions at each wheel. The control section responds differently based on which specific wheel experiences slippage, allowing continued operation of wheels without slippage while addressing only the affected local area.

Inventive Principle:
Principle #3Local quality

2Reliability

If the traveling vehicle stops when slippage is detected at any wheel, then slippage is addressed, but unnecessary stops reduce conveyance efficiency

Engineering Contradiction:
Improveslippage response accuracyVSAvoidvehicle stop time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system segments slippage detection by wheel, with each wheel having its own detection section. The control section uses this segmented information to determine whether to stop the vehicle, allowing continued operation when slippage occurs at only one wheel while stopping only when multiple wheels are affected.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control section applies partial action by stopping the vehicle only when necessary (when two or more wheels detect slippage) rather than stopping for every single wheel slippage event. This selective stopping approach addresses excessive slippage situations while allowing partial operation when single-wheel slippage occurs.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250320068A1Conveyance device
Publication Date: 2025.10.16 DAIFUKU CO LTD
  • US20250320068A1 patent drawing
  • US20250320068A1 patent drawing
  • US20250320068A1 patent drawing

AI summary

A conveyance device includes a traveling vehicle, a mast, a raising and lowering section, and a control section. The traveling vehicle includes a wheel, a motor which drives the wheel, and a slippage detection section which detects slippage at the wheel. In a case where two or more slippage detection sections out of the slippage detection sections detect, at least in a state where the traveling vehicle is accelerated, slippage of not less than a predetermined amount, the control section causes the traveling vehicle to stop.