Multi-Winding UPS Machine for Medium-Voltage Power Scaling

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Solution Overview

Problem

Existing uninterruptible power supply (UPS) systems are limited in providing higher electric powers and require additional components when connected to medium voltage grids, necessitating increased complexity and cost.

Innovation Solution

A UPS design featuring a rotating electric machine with multiple motor windings and energy storages connected via inverters, where the generator winding has a higher winding count than motor windings, allowing for direct connection to medium voltage grids without additional transformers, and enabling power multiplication by increasing motor windings and energy storages while maintaining existing inverter and storage configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If existing UPS systems are used to provide higher electric powers, then power output increases, but device complexity and cost increase due to additional components and transformers

Engineering Contradiction:
Improveelectric power outputVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The generator winding is divided into multiple independent motor windings (first motor winding, second motor winding, third motor winding) that are electrically insulated from each other. Each motor winding can be independently connected to energy storages and inverters, allowing modular scaling of power capacity without increasing overall system complexity. This segmentation enables parallel operation of multiple power channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotating electric machine serves multiple functions: the generator winding acts as both a generator and a motor, while each motor winding can operate as both motor and generator depending on power flow direction. This multi-functionality eliminates the need for separate transformers and additional conversion equipment when connecting to medium voltage grids, reducing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If existing UPS systems are connected to medium voltage grids, then grid integration is achieved, but additional transformers and components are required

Engineering Contradiction:
Improvegrid connection capabilityVSAvoidcomponent quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The generator winding can operate in both motor and generator modes, enabling direct connection to medium voltage grids without requiring separate transformers. The winding adapts its function based on power flow direction, serving as a generator when supplying power to the grid and as a motor when drawing power from the grid.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of using a transformer to step up voltage from the generator, the invention inverts the approach by designing the generator winding itself to operate at medium voltage levels. The generator winding is configured with sufficient turns and insulation to directly interface with medium voltage grids, eliminating the transformer component.

Inventive Principle:
Principle #13The other way round (Inversion)

3Power

If multiple UPS products are connected in parallel to provide higher power, then power capacity increases, but coordination of electric powers becomes complex

Engineering Contradiction:
Improvetotal power capacityVSAvoidpower coordination complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Multiple independent motor windings and their associated energy storages are merged into a single rotating electric machine structure. The shared rotor and stator core provide inherent mechanical and electromagnetic coupling, automatically coordinating power distribution among parallel channels without requiring complex external control systems for power balancing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power system is segmented into independent modular channels, each consisting of a motor winding, energy storage, and inverter. These modular segments can be independently configured and controlled, then easily combined in parallel. Each segment operates semi-independently, simplifying the coordination of total power output compared to connecting complete UPS systems in parallel.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables the supply of higher electric powers without increasing individual component power, simplifying configuration and reducing costs by allowing direct connection to medium voltage grids, optimizing machine speed, and providing reliable power through synchronized inverters and diverse energy storage combinations.

Implementation Method 1

a rotating electric machine having a generator winding and a plurality of motor windings which are electrically insulated from the generator winding and from one another

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an inverter outputting an alternating current, wherein the energy storage is connected to the respective motor winding via the inverter

Methodology Applied
Scientific EffectInversion:

Data Source

PatentUS11929639B2Device for uninterruptible supply of power, comprising an energy storage means and a rotating electric machine
Publication Date: 2024.03.12 PILLER GROUP
  • US11929639B2 patent drawing
  • US11929639B2 patent drawing

AI summary

An apparatus for uninterruptible power supply (UPS) comprises a rotating electric machine having a generator winding and a plurality of motor windings. The motor windings of the plurality of motor windings are electrically insulated from the generator winding and from one another. The UPS further comprises, for each motor winding, an energy storage for electric energy and an inverter which outputs an alternating current and via which the energy storage is connected to the respective motor winding.