Multi-Zone Oven Active Venting for Humidity Migration Control

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Solution Overview

Problem

Multi-zone ovens lack effective control over humidity migration between compartments, leading to inefficient cooking and energy wastage, as existing technologies do not provide precise management of humidity levels in separate cooking zones.

Innovation Solution

A multi-zone oven with electronically controlled venting system that manages humidity differences between compartments by using steam generators and electrically actuatable valves, along with a steam trap system to condense steam before discharge, allowing independent temperature and humidity control in each compartment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multi-zone ovens use separate compartments for different cooking temperatures, then cooking versatility is improved, but humidity migration between compartments occurs causing cooking inefficiency

Engineering Contradiction:
Improvecooking versatilityVSAvoidcooking efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The oven is divided into multiple independently controlled cooking zones with separate temperature and humidity control systems. Each zone has its own steam generator and venting system, allowing simultaneous different cooking conditions in different compartments without humidity migration interfering with cooking efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Electrically actuatable valves are introduced as intermediary components between the cooking compartments and the exterior environment. These valves control humidity migration by opening or closing vent paths based on humidity differential sensors, acting as mediators that prevent unwanted humidity transfer while maintaining cooking versatility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If steam generators are used to increase humidity in cooking cavities, then heat transfer rate is improved, but energy consumption increases

Engineering Contradiction:
Improveheat transfer rateVSAvoidenergy consumption
Core Design Contradiction:
Use of energy by moving objectVSUse of energy by stationary object

Solution Approach 1:

Humidity differential sensors provide feedback signals to the controller, which then actuates valves to vent excess humidity or prevent steam generation when sufficient humidity already exists. This feedback control system ensures steam generators only operate when necessary, maintaining high heat transfer rates while minimizing energy consumption

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of continuously operating steam generators in all zones, the system applies steam generation partially and selectively only to zones that require additional humidity. The venting system removes excess humidity only where needed, avoiding unnecessary energy expenditure while maintaining optimal heat transfer conditions

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If electronically controlled venting is implemented to manage humidity differences, then humidity control precision is improved, but device complexity increases

Engineering Contradiction:
Improvehumidity control precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Electrically actuatable valves serve as intermediary components that simplify the control architecture. These valves are controlled by a central controller based on humidity differential sensor readings, providing precise humidity control through automated on/off venting actions without requiring complex mechanical or electronic control mechanisms in each individual zone

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise control of humidity and temperature in each cooking zone, reducing energy consumption and preventing humidity migration, thereby enhancing cooking efficiency and versatility in professional kitchens.

Implementation Method 1

A steam generator system introduces steam into selective cooking cavities

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

The common discharge outlet may join with a steam trap providing a chilled surface for condensing steam prior to exhaust of that steam into the air

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10729144B2Steam control system for multizone oven
Publication Date: 2020.08.04 APPLIANCE INNOVATION INC
  • US10729144B2 patent drawing
  • US10729144B2 patent drawing
  • US10729144B2 patent drawing

AI summary

A multi-compartment oven providing steam assisted cooking employs active venting to provide improved humidity control and reduced humidity leakage between closely adjacent compartments.