Multi-Zone Vaporization Device with Independent Temperature Control

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Solution Overview

Problem

Vaporization devices lack adjustable heat settings, making it difficult to achieve optimal vaporization temperatures for various e-liquids containing different chemicals, leading to incomplete vaporization and potential burning of substances, which can result in toxic byproducts and an unpleasant taste.

Innovation Solution

A vaporization device with multiple pens and a central control system that allows for independent temperature control of each pen's coil, using a PCB and sensor to manage airflow and vaporization, ensuring each e-liquid is vaporized at its optimal temperature, preventing overheating and allowing for the combination of different e-liquids with varying viscosities and compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single heating element is used in vaporization devices, then the device structure is simple, but it cannot achieve optimal vaporization temperatures for various e-liquids with different chemical compositions

Engineering Contradiction:
Improvetemperature adaptability for different e-liquidsVSAvoidheating system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heating system is divided into multiple independent heating elements (first heating element and second heating element), each capable of being controlled separately. This segmentation allows different zones to operate at different temperatures, enabling the device to handle various e-liquid compositions with different optimal vaporization temperatures simultaneously, thus resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic temperature control through independent control of multiple heating elements based on real-time temperature sensing. The system can dynamically adjust the heating power and temperature distribution according to the specific e-liquid composition and vaporization requirements, transforming a static single-temperature system into a dynamic multi-temperature system that adapts to different substances.

Inventive Principle:
Principle #15Dynamics

2Productivity

If higher temperature is used for vaporization, then vaporization efficiency is improved, but the coil may burn the e-liquid and produce toxins for inhalation

Engineering Contradiction:
Improvevaporization efficiencyVSAvoidtoxic byproducts from burning
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Different regions of the vaporization chamber are equipped with separate heating elements that can be controlled at different temperature levels. This allows the system to apply higher temperatures locally where needed for efficient vaporization while maintaining lower temperatures in other areas to prevent burning and toxin generation, thus achieving both high productivity and safety simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent incorporates temperature sensing mechanisms that provide real-time feedback to the control system. This feedback enables the system to monitor the temperature at different locations and automatically adjust the heating power to maintain optimal vaporization temperatures, preventing overheating and combustion that would produce toxic byproducts while ensuring sufficient vaporization efficiency.

Inventive Principle:
Principle #23Feedback

3Reliability

If not enough heat is applied, then e-liquid is not vaporized completely, but too much heat burns the e-liquid and produces toxins

Engineering Contradiction:
Improvecomplete vaporization of e-liquidVSAvoidtoxic byproducts
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The vaporization chamber is divided into multiple heating zones with independent heating elements, allowing different portions of the e-liquid to be vaporized at different temperatures. This ensures complete vaporization of the e-liquid through sufficient heating in designated zones while preventing burning and toxin production in other zones through controlled temperature management.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables complete vaporization of multiple chemicals in a single device, preventing burning and toxicity, while providing a customizable vaping experience by ensuring each e-liquid is vaporized at its ideal temperature, enhancing the effectiveness and safety of the vaping process.

Implementation Method 1

A wick acts as a bridge between the e-liquid in the reservoir and the vaporization chamber. It is the coil that plays a key element in vaping at the right temperature for the particular e-liquid as it is responsible for reaching a certain temperature and maintaining the same.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

Vaporization devices include various common components including a coil, a vaporization chamber, a battery, a mouthpiece, and a reservoir. The reservoir is filled with electronic liquid ('e-liquid')... A wick acts as a bridge between the e-liquid in the reservoir and the vaporization chamber.

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS11395372B2Vaporization device, a charging adaptor for a disposable vaporization device, and a kit
Publication Date: 2022.07.19 DB INNOVATION INC
  • US11395372B2 patent drawing
  • US11395372B2 patent drawing
  • US11395372B2 patent drawing

AI summary

A vaporization device comprises a body configured to house at least one pen in a cavity inside the body. The body comprises a bottom surface and a top surface, and a grip is releasably attached to the bottom surface.