Multi-Zone Well Performance Modeling with Nodal Analysis

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Solution Overview

Problem

Current methods for analyzing multi-zone production wells do not accurately account for formation properties such as permeability, pressure, and temperature, leading to incomplete simulation of fluid contributions from each production zone, which is crucial for well design and completion.

Innovation Solution

A method involving a nodal analysis and thermal modeling to determine fluid flow contributions from each production zone using pressure-system balance, integrated inflow performance relationships, and tubing performance relationships, along with iterative processes to refine predictions based on wellhead pressure and flow control settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional analysis methods are used to determine fluid contributions from production zones, then the analysis process is simple, but the accuracy of simulation is insufficient because formation properties such as permeability, pressure, and temperature are not adequately accounted for

Engineering Contradiction:
Improveaccuracy of fluid contribution simulationVSAvoidcomplexity of analysis method
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The wellbore is segmented into multiple zones corresponding to different production zones, with each zone having its own flow path and properties. The method divides the complex multi-zone system into manageable segments that can be analyzed individually and then integrated, allowing accurate accounting of formation properties for each zone while maintaining a systematic analysis approach

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method incorporates multiple formation parameters including permeability, pressure, and temperature variations across different zones. By changing and accounting for these parameters in the analysis model, the simulation accuracy is significantly improved compared to conventional methods that use simplified assumptions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If detailed formation properties and flow dynamics are accounted for in the simulation, then the prediction accuracy improves, but the computational complexity and time required increase

Engineering Contradiction:
Improvereliability of well design predictionVSAvoidtime for simulation and analysis
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The method performs preliminary nodal analysis to establish baseline flow paths and performance relationships before conducting detailed simulations. By pre-defining flow paths, commingling points, and performance relationships, the subsequent detailed analysis requiring formation properties and iterative computations is streamlined, reducing overall analysis time while maintaining reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The method employs iterative processes where simulation results are fed back to refine predictions of fluid flow behavior, zonal production allocations, and wellbore pressure profiles. This feedback mechanism allows the model to converge to accurate solutions efficiently by learning from each iteration, balancing computational time with prediction reliability

Inventive Principle:
Principle #23Feedback

3Measurement precision

If nodal analysis and thermal modeling are used to account for pressure-system balance and flow dynamics, then fluid flow prediction accuracy improves, but the model complexity increases

Engineering Contradiction:
Improveaccuracy of fluid flow predictionVSAvoidcomplexity of modeling approach
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The nodal analysis framework serves multiple functions simultaneously: it establishes flow paths, balances pressure systems, models thermal effects, and predicts fluid contributions from each zone. This multi-functional approach consolidates what would otherwise require separate complex models into a unified framework, improving prediction accuracy without proportionally increasing overall model complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2432968B1Apparatus and method for modeling well designs and well performance
Publication Date: 2017.08.16 BAKER HUGHES CO
  • EP2432968B1 patent drawingFigure 1
  • EP2432968B1 patent drawingFigure 2
  • EP2432968B1 patent drawingFigure 3

AI summary

A method of estimating fluid flow contribution from each producing zone of multi-zone production well. The method includes: defining a wellhead pressure; determining a first inflow performance relation (IPR1) between pressure and fluid inflow rate at a first producing zone and a second inflow performance relation (IPR2) between pressure and fluid inflow rate at a second producing zone; determining a combined performance relation (IPRc) between pressure and fluid inflow rate at a commingle point; defining initial fluid flow rates into the well from the first and second zones; generating a first fluid lift performance relation (TPR1) between pressure and total fluid flow corresponding to the commingle point using the initial fluid flow rates from the first and second production zones and at least one fluid property; and determining contribution of the fluid from the first and second zones at the commingle point using IPRc and TPR1.