Multi-Beam Writing Grid Shifts for Legacy Pattern Reproduction

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Solution Overview

Problem

High-precision writing apparatuses face challenges in reproducing patterns with precision equivalent to low-precision writing apparatuses without hardware replacement, leading to potential discrepancies in pattern shape when using previous generation writing data.

Innovation Solution

A method and apparatus that shift the relative positions of writing grids from an ideal grid arrangement to intentionally introduce blur and line edge roughness, allowing high-precision writing apparatuses to replicate low-precision patterns by adjusting dose distribution and grid positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a high-precision writing apparatus uses previous generation writing data, then writing throughput is maintained, but pattern shape precision deteriorates

Engineering Contradiction:
Improvewriting throughputVSAvoidpattern shape precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the parameters of the writing grid positions from ideal precise positions to intentionally shifted positions. By adjusting the grid position parameters to include controlled deviations, the system reproduces the blur characteristics of low-precision apparatuses while maintaining high-precision hardware, thus resolving the contradiction between throughput and pattern precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary adjustment of the writing grid positions before actual pattern writing. By pre-calculating and setting the shifted grid positions that account for desired blur effects, the system prepares the high-precision apparatus to reproduce low-precision results, allowing maintenance of both throughput and controlled precision

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If writing grids are arranged at ideal even pitch, then writing precision is maximized, but pattern blur is insufficient for low-precision reproduction

Engineering Contradiction:
Improvewriting precisionVSAvoidpattern blur
Core Design Contradiction:
Measurement precisionVSShape

Solution Approach 1:

The patent introduces asymmetry by deliberately shifting writing grid positions from their ideal symmetric even-pitch arrangement. This asymmetric positioning creates the desired blur effects and line edge roughness that characterize low-precision writing, while the underlying grid structure maintains sufficient organization for controlled reproduction

Inventive Principle:
Principle #4Asymmetry

3Productivity

If multiple beams are used for writing, then writing throughput is increased, but beam resolution and precision deteriorate

Engineering Contradiction:
Improvewriting throughputVSAvoidbeam resolution
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by treating each beam position within the multiple beam system individually. By selectively shifting specific writing grids and applying position-dependent corrections to individual beams, the system maintains high resolution where needed while introducing blur where required, thus resolving the contradiction between multi-beam throughput and beam resolution

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20260024720A1Multi-charged particle beam writing method, multi-charged particle beam writing apparatus, and non-transitory computer-readable storage medium storing a program
Publication Date: 2026.01.22 NUFLARE TECH INC
  • US20260024720A1 patent drawing
  • US20260024720A1 patent drawing
  • US20260024720A1 patent drawing

AI summary

According to one aspect of the present invention, a multi-charged particle beam writing method includes setting, in a writing region on a target object, a plurality of writing grids in which relative positions of at least a portion of the plurality of writing grids are shifted from a plurality of ideal grids arranged at an even pitch in a gridded shape, and writing, using multiple beams, a pattern on the target object such that the plurality of writing grids in which the relative positions of the at least the portion of the plurality of writing grids are shifted are irradiated.