Multi-Bit Flip-Flop Layout With Offset Routing for Lower Power

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Solution Overview

Problem

The miniaturization of integrated circuits has led to stricter design and manufacturing specifications, along with challenges related to power consumption and reliability, particularly in standard cell layout designs.

Innovation Solution

The integration of a multi-bit flip-flop (MBFF) design with offset conductive structures and reduced coupling capacitance between flip-flops, utilizing a set of power rails and flip-flops on a substrate, which reduces power consumption and area usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If standard cell layout designs are miniaturized to reduce area and power consumption, then area usage and power consumption are reduced, but manufacturing precision and reliability become more difficult to maintain

Engineering Contradiction:
Improvearea usageVSAvoidmanufacturing precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The integrated circuit is divided into multiple standard cells, each containing specific functional blocks (flip-flops, logic gates, etc.). This segmentation allows independent optimization of each cell while maintaining overall circuit functionality, enabling area reduction without compromising manufacturing precision through standardized cell design and placement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes various parameters including cell height, wire routing dimensions, and component placement coordinates to achieve miniaturization. By carefully adjusting these parameters within manufacturing constraints, the design reduces area usage while maintaining compatibility with manufacturing precision requirements

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If standard cell layout designs are miniaturized to reduce area and power consumption, then area usage and power consumption are reduced, but reliability becomes more difficult to maintain

Engineering Contradiction:
Improvearea usageVSAvoidreliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The design incorporates guard bands, spacing requirements, and design margins in the standard cell layout to compensate for potential manufacturing variations and reliability issues. These preemptive measures ensure that even as cells are miniaturized, sufficient spacing and protection structures maintain circuit reliability under normal operating conditions

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent carefully selects and optimizes critical parameters such as minimum spacing between cells, wire widths, and component dimensions to balance area reduction with reliability maintenance. By adjusting these parameters within acceptable ranges, the design achieves miniaturization while preserving reliability through standardized design rules

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional approaches are used for power rail and flip-flop arrangement, then manufacturing is simpler, but power consumption and area usage are higher

Engineering Contradiction:
Improveease of manufactureVSAvoidpower consumption
Core Design Contradiction:
Ease of manufactureVSUse of energy by stationary object

Solution Approach 1:

Adjacent standard cells share common power rail structures and grounding networks, merging redundant elements into shared infrastructure. This merging reduces overall power consumption through improved power distribution efficiency and reduces area usage by eliminating duplicate structures, while maintaining ease of manufacture through standardized sharing patterns

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250359326A1Integrated circuit, system and method of forming the same
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250359326A1 patent drawing
  • US20250359326A1 patent drawing
  • US20250359326A1 patent drawing

AI summary

An integrated circuit includes a first power rail on a back-side of a substrate, and extending in a first direction, a first and second flip-flop, and a first conductor on a first metal layer and extending in a second direction. The first flip-flop includes a first region that includes a first inverter, a second inverter having a first output pin, and a first input pin. The second flip-flop includes a second region that abuts the first region at a first boundary, and includes a third inverter, a fourth inverter having a second output pin, and a second input pin. The first conductor overlaps the first boundary, and electrically couples the first output pin and the second output pin together. The first and second flip-flop are on a front-side of the substrate. The first input pin is offset from the first boundary in the second direction.