Multiblock Anion-Exchange Membranes for Alkaline Stability

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Solution Overview

Problem

Alkaline anion exchange membrane electrochemical devices face challenges in achieving high ionic conductivity, chemical and thermal stability, and mechanical toughness due to issues with long-term alkaline stability, particularly at high pH, where polar moieties in the polymer backbone lead to degradation and water uptake affects ion mobility and membrane swelling.

Innovation Solution

Development of anion-exchange membranes composed of all-hydrocarbon multiblock copolymers with norbornene-based hydrophilic and hydrophobic blocks, featuring long alkyl tethered side chains with a fixed-cation head-group, synthesized via vinyl addition polymerization, which balances ion conductivity and mechanical properties while maintaining stability in alkaline conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymers with high ion exchange capacity are synthesized to increase ionic conductivity, then ionic conductivity is improved, but water uptake increases which reduces mechanical toughness and floods ion conducting channels

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical toughness
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies segmentation by creating multiblock copolymers with distinct hydrophilic blocks (containing fixed cations for ion conduction) and hydrophobic blocks ( providing mechanical strength). This segmentation allows the membrane to have regions optimized for ionic conductivity separated from regions optimized for mechanical toughness, resolving the contradiction between high IEC and mechanical strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by endowing different blocks with specific properties: hydrophilic blocks with high IEC for ion conduction and hydrophobic blocks with high mechanical strength. This local differentiation allows each block to perform its specialized function without compromising the other, enabling high ionic conductivity while maintaining mechanical toughness.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If cross-linking is used to limit water uptake and membrane swelling, then water uptake is reduced, but polymer flexibility is inhibited leading to poor ion mobility and inferior mechanical properties

Engineering Contradiction:
Improvewater uptakeVSAvoidion mobility
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent uses segmentation to create hydrophobic blocks that act as cross-linking points without forming dense cross-linked networks. These segmented cross-linking regions limit water uptake and swelling while preserving flexibility in the hydrophilic blocks, thereby maintaining ion mobility without sacrificing structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material principles by combining cross-linked hydrophobic blocks with non-cross-linked hydrophilic blocks. This composite structure provides the benefits of cross-linking (reduced water uptake) while avoiding the drawbacks (poor ion mobility), as the hydrophilic blocks remain flexible and ion-conductive.

Inventive Principle:
Principle #40Composite materials

3Power

If device operating temperature is increased to improve electrokinetics and water management, then electrokinetics is improved, but nucleophilic hydroxide attack is accelerated reducing alkaline stability

Engineering Contradiction:
ImproveelectrokineticsVSAvoidalkaline stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent extracts the vulnerable polar moieties from the polymer backbone by placing fixed cations only in side chains of hydrophilic blocks. This extraction removes the degradation-prone groups from the backbone, allowing the membrane to withstand high operating temperatures and accelerated hydroxide attack while maintaining good electrokinetics.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses composite material principles by combining thermally stable all-hydrocarbon backbones with functional side chains. This composite structure provides thermal and chemical stability at high temperatures while maintaining ion conduction, resolving the contradiction between improved electrokinetics and maintained alkaline stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membranes exhibit high thermal stability, excellent mechanical properties, and negligible long-term degradation at high pH, with high ionic conductivity and optimized water management, suitable for use in electronic devices such as fuel cells and electrolyzers.

Implementation Method 1

The membranes exhibit high thermal stability, excellent mechanical properties, and negligible long-term degradation at high pH, with high ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20240317931A1Anion-exchange membranes and methods of making and using the same
Publication Date: 2024.09.26 GEORGIA TECH RES CORP
  • US20240317931A1 patent drawing
  • US20240317931A1 patent drawing
  • US20240317931A1 patent drawing

AI summary

The invention relates to an anion-exchange membrane (AEM) having a multiblock copolymer including a hydrophilic norbornene-based monomer and a hydrophobic alkene-based or norbornene-based monomer. The hydrophilic norbornene-based monomers include one or more cationic head groups such as a quaternary ammonium ion, which can optionally be crosslinked with a crosslinking agent to increase the structural stability of the polymer. These AEMs can be employed in electrochemical devices such as fuel cells.