Multicast Exchange Optical Switch Using Diffractive Beam Splitting

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Solution Overview

Problem

Current multicast exchange optical switches face challenges in terms of size, assembly complexity, and high power consumption, particularly when using discrete planar lightwave circuit (PLC) splitters and switches, and integrated configurations are difficult to fabricate and costly.

Innovation Solution

A compact multicast exchange optical switch design featuring an input port device, output port device, diffractive beam splitter, optical focusing component, and a 1×N array of reflective devices, including micro-lenses and MEMS mirrors, which allows for easy assembly and low cost, with the ability to direct input signal beams into multiple output ports efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If discrete planar lightwave circuit (PLC) splitters and switches are spliced together, then the multicast exchange optical switch can be assembled, but the assembly complexity increases and the device size becomes larger

Engineering Contradiction:
Improveassembly easeVSAvoidassembly complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The optical switch is divided into independent functional modules: input port device, output port device, diffractive beam splitter, optical focusing component, and reflective devices. Each module can be assembled separately and then integrated, reducing overall assembly complexity while maintaining manufacturing ease

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the traditional planar spliced structure into a three-dimensional integrated configuration using diffractive beam splitting and optical focusing. This dimensional transformation allows compact arrangement of components, reducing device size while simplifying assembly by eliminating the need for extensive optical fiber interconnections between discrete components

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If discrete planar lightwave circuit (PLC) splitters and switches are spliced together, then the multicast exchange optical switch can be assembled, but the device size becomes larger

Engineering Contradiction:
Improveassembly easeVSAvoiddevice size
Core Design Contradiction:
Ease of manufactureVSVolume of stationary object

Solution Approach 1:

The patent merges multiple optical functions (beam splitting, focusing, reflection, and switching) into a single integrated optical system. The diffractive beam splitter and optical focusing component work together in a unified structure, eliminating the need for separate discrete components and reducing overall device size while maintaining ease of assembly

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical components are arranged in a nested configuration where the reflective devices are positioned at the focal plane of the optical focusing component, which is itself positioned relative to the diffractive beam splitter. This nested arrangement maximizes space utilization and reduces the overall device footprint while keeping the structure easy to assemble

Inventive Principle:
Principle #7Nested doll (Nesting)

3Device complexity

If a single monolithic PLC is used, then integration is achieved, but fabrication difficulty increases and manufacturing cost rises

Engineering Contradiction:
Improveintegration levelVSAvoidfabrication ease
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

Instead of using a single monolithic PLC, the patent segments the optical switch into separate functional components that can be manufactured using standard optical fabrication techniques. This segmentation maintains high integration level while significantly improving fabrication ease and reducing manufacturing cost

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diffractive beam splitter acts as an intermediary element that enables integration of multiple optical functions without requiring a monolithic PLC structure. This intermediary approach allows standard manufacturing processes to be used while achieving high levels of integration

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If a single monolithic PLC is used, then integration is achieved, but power consumption increases

Engineering Contradiction:
Improveintegration levelVSAvoidpower consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The optical switch uses passive optical components (diffractive beam splitter, focusing lenses, and reflective devices) that operate without requiring external power sources. The system self-regulates light paths through optical principles rather than active control, dramatically reducing power consumption while maintaining integration

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, easy-to-assemble, and cost-effective multicast exchange optical switch that efficiently directs input signal beams into multiple output ports, overcoming the limitations of existing technologies in terms of size and power consumption.

Implementation Method 1

The diffractive beam splitter diffracts each input signal beam from the input ports into at least N directions

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The first focusing lens focuses sub-beams from the respective input ports distributed along the Y-axis direction having the same diffraction order

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 3

the second focusing lens focuses on the X axis individual sub-beams from the same input port having different diffraction orders

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 4

each reflective device is positioned at a focus point of the respective diffraction orders of signal beams to reflect a sub-beam from any one of the input ports to any one of the output ports

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10048445B2Multicast exchange optical switch
Publication Date: 2018.08.14 ACCELINK TECHNOLOGIES CO LTD
  • US10048445B2 patent drawing
  • US10048445B2 patent drawing
  • US10048445B2 patent drawing

AI summary

A multicast exchange optical switch includes an input port device including M input ports, an output port device including N output ports, a diffractive beam splitter, an optical focusing component, and a 1×N array of reflective devices. The diffractive beam splitter diffracts each input signal beam from the input ports into at least N directions. The optical focusing component includes a first focusing lens and a second focusing lens. The first focusing lens focuses sub-beams from the respective input ports along the Y-axis direction having the same diffraction order. The second focusing lens focuses on the X-axis direction sub-beams from the same input port having different diffraction orders. The 1×N array of reflective devices is provided at the focal plane of the optical focusing component and each reflective device reflects a sub-beam from any one of the input ports to any one of the output ports.