Multichamber Air Cell Structure to Prevent Mattress Bending

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Solution Overview

Problem

Conventional narrow-cell air cells in air mattresses suffer from insufficient internal pressure and are prone to air cell inversion and bending due to their design, which affects user comfort and support.

Innovation Solution

The air cell device features an air cell with upper and lower connection segments having curved portions that cross each other, partitioning the interior into three chambers, and an air transfer unit for controlled inflation and deflation, allowing for even weight distribution and preventing bending or inversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If narrow air cells are used to maximize contact area with user's body, then the contact area is improved, but the air cells are prone to inversion and bending due to insufficient internal pressure

Engineering Contradiction:
Improvecontact areaVSAvoidair cell stability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The air cell interior is divided into multiple chambers by partition walls extending from the bottom to the top surface. This segmentation provides internal structural support that prevents the narrow air cell from inverting or bending under user weight, while still maintaining the narrow profile for maximum body contact area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air cell utilizes a flexible membrane structure with integrated partition walls that maintain structural integrity through internal division. The flexible shell design allows the narrow air cell to withstand compression forces from user weight without inverting, while the thin film construction enables close conformity to the user's body surface.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If high air cells are used to provide sufficient support, then the support capability is improved, but the overall thickness of the air mattress increases

Engineering Contradiction:
Improvesupport capabilityVSAvoidair mattress thickness
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

Multiple internal chambers created by partition walls provide distributed support structures within a compact height. Each chamber acts as an independent support element, collectively providing sufficient load-bearing capacity without requiring increased overall air cell height, thus maintaining a thin air mattress profile.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of increasing height (vertical dimension) for support, the invention utilizes internal partitioning that creates support structures in the horizontal plane. The partition walls extend vertically but the support mechanism is achieved through the two-dimensional arrangement of multiple chambers, providing strength without increasing the third dimension (thickness).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively mitigates air cell bending and inversion, enhancing user comfort by ensuring even weight distribution and improved internal pressure support.

Implementation Method 1

The air transfer unit is in fluid communication with an inside of the air cell and an outside of the air cell to transfer air

Methodology Applied
Scientific EffectFluid communication:

Data Source

PatentUS12127680B2Air cell device and air mattress system thereof
Publication Date: 2024.10.29 WELLELL INC
  • US12127680B2 patent drawing
  • US12127680B2 patent drawing
  • US12127680B2 patent drawing

AI summary

Provided are an air cell device and an air mattress system thereof. The air cell device includes an air cell which has therein an upper connection segment and a lower connection segment. The upper connection segment and the lower connection segment each have a curved portion whereby the air cell is partitioned to become a multilayered air cell so as to mitigate air cell bending or air cell inversion, thereby improving the lying human being's comfort.