Multi-chip Image Sensor Packaging via 3D Vertical Stacking

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Solution Overview

Problem

Existing multi-chip packaging structures for image sensors face challenges in reducing package size, minimizing noise in image signals, and lowering manufacturing costs while maintaining effective device integration.

Innovation Solution

A multi-chip packaging structure is developed, featuring a first substrate with an image sensor device and additional integrated circuit dies, connected via conductive layers and insulating layers to a second substrate, with bond wires and vias for electrical connections, and a transparent member to reduce noise and enhance protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If IC devices are assembled on the backend of the PCB with long traces, then device integration is achieved, but package size increases and noise increases

Engineering Contradiction:
Improvedevice integrationVSAvoidpackage size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent transitions from planar 2D PCB trace routing to 3D vertical stacking with multiple substrates (first substrate, second substrate, third substrate) connected via bump members and through-substrate vias. This dimensional change allows devices to be interconnected in the vertical direction rather than requiring long horizontal traces, thereby reducing package footprint while maintaining integration capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If IC devices are assembled on the backend of the PCB with long traces, then device integration is achieved, but noise in image signals increases

Engineering Contradiction:
Improvedevice integrationVSAvoidnoise in image signals
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

By routing signals vertically through stacked substrates rather than horizontally across PCB traces, the patent reduces signal path length and minimizes exposure to electromagnetic interference and crosstalk, thereby reducing noise in image signals while maintaining device integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces intermediate substrates (first substrate, second substrate) with conductive layers and bump members that act as mediators between the image sensor device and external circuitry. These intermediates provide controlled impedance pathways and shielding, reducing noise compared to direct long PCB traces.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If multiple devices are integrated in a compact structure, then package size is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvepackage sizeVSAvoidmanufacturing complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent divides the integrated system into separate modular substrates (first substrate with image sensor, second substrate with processing devices, third substrate as interconnection layer) that can be manufactured independently using standard PCB and semiconductor fabrication processes, then assembled through controlled bump member attachment and via formation, thereby reducing overall manufacturing complexity compared to monolithic integration.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11476292B2Multi-chip packaging structure for an image sensor
Publication Date: 2022.10.18 SEMICON COMPONENTS IND LLC
  • US11476292B2 patent drawing
  • US11476292B2 patent drawing
  • US11476292B2 patent drawing

AI summary

According to an aspect, a multi-chip packaging structure includes a first substrate having a first surface and a second surface, where the first substrate has a conductive layer portion. The multi-chip packaging structure includes an image sensor device coupled to the first surface of the first substrate, a first device coupled to the second surface of the first substrate, and a second substrate disposed apart from the first substrate, where the second substrate has a conductive layer portion. The conductive layer portion of the first substrate is communicatively connected to the conductive layer portion of the second substrate. The first device is disposed between the first substrate and the second substrate. The multi-chip packaging structure includes a second device coupled to the second substrate, and a third device coupled to the first substrate or the second substrate.