Multi-Conductor Cable Fault Detection Using Differential TDR

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Solution Overview

Problem

Existing time domain reflectometry (TDR) devices are limited by high minimum system rise time, size, complexity, and accuracy issues, making them difficult to deploy and interpret, especially in non-laboratory environments, and struggle to accurately detect electrical faults in multi-conductor or data transfer cables.

Innovation Solution

A method involving the generation of a single-ended time domain reflectometer signal, processing it to create a differential signal, and using high-frequency balun coils to analyze the operational condition of multi-conductor or data transfer cables, converting the signal back to single-ended for display and analysis, facilitating easier identification of faults and terminations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional time domain reflectometer devices are used to detect electrical faults in multi-conductor cables, then measurement capability is provided, but device complexity and size increase, making deployment difficult outside laboratory environments

Engineering Contradiction:
Improvefault detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the cable testing function into separate components: a simple signal generator that creates test signals, and a separate analysis system that processes reflected signals. This segmentation allows the actual testing device to be simplified while maintaining measurement precision through dedicated signal processing algorithms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary signal processing stage that converts complex reflected electrical signals into simplified visual representations (waveforms and graphs). This intermediary processing layer maintains measurement accuracy while making the results easily interpretable, reducing the complexity of the final display and analysis system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional TDR devices with fast rise time are used to accurately detect electrical reflections, then measurement precision improves, but device complexity and cost increase

Engineering Contradiction:
Improvereflection detection accuracyVSAvoidsignal generation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the approach from using hardware with inherently fast rise times to generating test signals with controlled rise times through software-based signal synthesis. This allows precise control of signal parameters while using simpler, less expensive hardware components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the need for complex high-speed electrical signal generation hardware with software-based signal synthesis and processing. This substitution maintains measurement precision while dramatically reducing device complexity and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If traditional TDR signal analysis methods are used, then electrical reflections can be detected, but interpretation difficulty increases for non-expert users

Engineering Contradiction:
Improvefault location accuracyVSAvoidresults interpretability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent introduces an intermediary visual display system that translates complex electrical signal reflections into intuitive graphical waveforms and location markers. This intermediary representation maintains precise fault location data while making results immediately interpretable by users without specialized training.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates simplified visual copies or representations of the electrical signal data in the form of graphical waveforms and annotated diagrams. These visual copies preserve the essential measurement information while presenting it in an easily interpretable format that eliminates the need for expert analysis.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides accurate and interpretable results for detecting operational conditions, including fault locations, in a lightweight, cost-effective, and user-friendly manner, comparable to prior art devices but overcoming their limitations.

Implementation Method 1

processing the first, single ended time domain reflectometer signal so as to generate a first, differential time domain reflectometer signal

Methodology Applied
Scientific EffectBalun transformation: Electromagnetic Induction

Data Source

PatentUS10756777B2Method for detecting an operational condition of a multi-conductor cable
Publication Date: 2020.08.25 MOHR & ASSOC A SOLE PROPRIETORSHIP
  • US10756777B2 patent drawing
  • US10756777B2 patent drawing
  • US10756777B2 patent drawing

AI summary

A method for detecting an operational condition of a multi-conductor cable is described, and which includes generating a first, single ended, time domain reflectometer signal which is introduced into a multi-conductor cable; processing the first, single ended, time domain reflectometer signal so as to generate a first, differential time domain reflectometer signal; supplying the first, differential time domain reflectometer signal to the multi-conductor cable; converting a reflected, differential time domain reflectometer signal into a second, single ended, time domain reflectometer signal; numerically and/or graphically analyzing the second, single ended, time domain reflectometer signal; and identifying, by the numerical and/or graphical analysis, an operational condition of the multi-conductor cable undergoing the testing.