Multicopter Tilting Rotor Supports for Powered Lift and Autorotation

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Solution Overview

Problem

The range and endurance of multicopter rotorcraft are limited due to aerodynamic inefficiencies and battery performance, making them impractical for cargo and passenger transportation.

Innovation Solution

The integration of tilting rotor support assemblies that allow rotors to pivot, enabling autorotation during horizontal flight, combined with powered rotation during vertical flight, to enhance lift generation and reduce power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multicopter uses high rotational speed fixed pitch rotors to provide lift and propulsion, then maneuvering capability is improved, but aerodynamic efficiency deteriorates due to high drag and blade tip losses

Engineering Contradiction:
Improvemaneuvering capabilityVSAvoidaerodynamic efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The rotor support assembly is made dynamically tiltable, allowing the rotor axis to change orientation relative to the multicopter body. During forward flight, the rotor tilts backward to enable autorotation, reducing drag and improving aerodynamic efficiency. During vertical flight or hover, the rotor returns to vertical orientation for optimal maneuvering capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotor serves dual functions: powered rotation for vertical flight and maneuvering, and autorotation for forward flight lift generation. The tilting mechanism enables the same rotor to adapt to different flight regimes, combining the maneuverability of multicopters with the efficiency of autorotating rotors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multicopter relies on onboard batteries to power motors at high RPM, then vertical take-off and landing capability is achieved, but range and endurance are limited due to low power capacity to weight ratio

Engineering Contradiction:
Improvevertical take-off and landing capabilityVSAvoidrange and endurance
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The system alternates between two operational modes: powered rotation mode for vertical flight and autorotation mode for forward flight. During forward flight, the rotor transitions to autorotation where aerodynamic forces sustain rotation without continuous power input, significantly reducing energy consumption and extending range and endurance.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The invention converts the typically harmful effect of rotor drag into a beneficial force. During forward flight, the rotor is tilted backward and allowed to autorotate, where the relative wind drives the rotor to generate lift instead of creating drag, thereby extending range and endurance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Duration of action of moving object

If gyrocopter uses unpowered rotor for autorotation during forward flight, then range is improved, but controllability in hover flight is lost

Engineering Contradiction:
ImproverangeVSAvoidcontrollability in hover flight
Core Design Contradiction:
Duration of action of moving objectVSEase of operation

Solution Approach 1:

The rotor support assembly is made dynamically tiltable, allowing the rotor axis to change orientation relative to the multicopter body. During forward flight, the rotor tilts backward to enable autorotation, reducing drag and improving aerodynamic efficiency. During vertical flight or hover, the rotor returns to vertical orientation for optimal maneuvering capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotor serves dual functions: powered rotation for vertical flight and maneuvering, and autorotation for forward flight lift generation. The tilting mechanism enables the same rotor to adapt to different flight regimes, combining the maneuverability of multicopters with the efficiency of autorotating rotors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If multicopter rotor has short span to maintain compact structure, then device complexity is reduced, but aerodynamic efficiency deteriorates due to high drag and blade tip losses

Engineering Contradiction:
Improverotor structure compactnessVSAvoidaerodynamic efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The rotor support assembly is made dynamically tiltable, allowing the rotor axis to change orientation relative to the multicopter body. During forward flight, the rotor tilts backward to enable autorotation, reducing drag and improving aerodynamic efficiency. During vertical flight or hover, the rotor returns to vertical orientation for optimal maneuvering capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention converts the typically harmful effect of rotor drag into a beneficial force. During forward flight, the rotor is tilted backward and allowed to autorotate, where the relative wind drives the rotor to generate lift instead of creating drag, thereby extending range and endurance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the range and endurance of multicopters by optimizing lift efficiency and reducing power requirements, allowing for controlled landings even in emergencies.

Implementation Method 1

an unpowered rotor generates lift through the principle of autorotation: the blades of the rotor act like sails and are driven by the relative wind generated by the forward motion of the aircraft

Methodology Applied
Scientific EffectAutorotation: Aerofoil

Data Source

PatentUS12397909B2Supplementary lift generation system for multicopter rotorcraft
Publication Date: 2025.08.26 PRUNA JR MIHAI
  • US12397909B2 patent drawing
  • US12397909B2 patent drawing
  • US12397909B2 patent drawing

AI summary

A rotorcraft comprising of a fuselage, a plurality of arms on which electric motors driving propellers are mounted, one or a plurality of pivoting rotor supports on which thrust generating rotors with one or a plurality of blades attach. The rotor supports are substantially vertical when the aircraft is flying vertically, hovering, or on the ground, and tilted with respect to the aircraft when the aircraft has a forward motion component. The rotors are configured to be powered on the ground, in hover, or in vertical flight, and spin in autorotation in horizontal flight.