Multicore Cable Connector Shielding for High-Frequency Noise Reduction

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Solution Overview

Problem

Existing connector-equipped multicore cables experience increased noise levels as signal frequency rises, which is not adequately addressed by current technologies.

Innovation Solution

The connector-equipped multicore cable features a metal cover that electrically connects with the first shield layer of coaxial electrical wires, providing a ground potential and reducing noise through additional shielding and assembly features like metal plates and elastic members that enhance electrical connections and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a connector-equipped multicore cable uses conventional shielding without metal cover electrical connection, then the device complexity is reduced, but noise increases when signal frequency becomes higher

Engineering Contradiction:
Improvesignal noise reductionVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the metal cover and shield layer into an integrated electrical connection system. The metal cover at the connector end is electrically connected to the shield layer of coaxial cables, merging two separate shielding elements into a unified noise protection system. This integration maintains signal integrity at high frequencies while avoiding the need for additional separate shielding components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent establishes equipotential connection between the metal cover and shield layer through electrical connection. By connecting the metal cover to the shield layer, both elements are brought to the same electrical potential, creating an effective Faraday cage structure that prevents external electromagnetic interference from affecting internal signals, thereby reducing noise without requiring complex active shielding systems.

Inventive Principle:
Principle #12Equipotentiality

2Reliability

If the metal cover is electrically connected to the first shield layer, then noise is reduced through additional shielding, but the manufacturing complexity increases

Engineering Contradiction:
Improvenoise reductionVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent incorporates the electrical connection between the metal cover and shield layer as a built-in feature during connector assembly. The connector is designed with preliminary grounding structures that automatically establish electrical connection when the metal cover is installed, eliminating the need for separate post-assembly wiring steps. This preliminary integration simplifies the manufacturing process while maintaining effective noise shielding.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces signal noise and improves reliability by supplying ground potential to the shield layers and maintaining stable connections, even at higher frequencies.

Implementation Method 1

a cover that is made of metal and that covers a connector terminal... The first shield layer and the cover are electrically connected to each other

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11791593B2Connector-equipped multicore cable
Publication Date: 2023.10.17 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US11791593B2 patent drawing
  • US11791593B2 patent drawing
  • US11791593B2 patent drawing

AI summary

A connector-equipped multicore cable includes a connector including a first end portion and a second end portion and a multicore cable including a plurality of coaxial electrical wires and connected to the first end portion. The connector includes, at the second end portion, a cover that is made of a metal and that covers a connector terminal. The plurality of coaxial electrical wires each include a first shield layer. The first shield layer and the cover are electrically connected to each other.