Multicore Fiber Ferrule V-Groove Alignment

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Solution Overview

Problem

The manufacturing of optical connectors for multicore optical fibers is hindered by the difficulty in aligning multiple cores, leading to increased manufacturing time and costs due to the need for rotational adjustments.

Innovation Solution

An optical fiber connector ferrule with a cylindrical member, V-groove, and cut portion allows for the precise alignment of multicore optical fibers by cutting the ferrule after mounting, eliminating the need for rotational adjustments during connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If rotational adjustment is performed to align multicore optical fibers, then core alignment precision is improved, but manufacturing time and cost increase

Engineering Contradiction:
Improvecore alignment precisionVSAvoidmanufacturing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-forming V-grooves on the ferrule surface before fiber insertion. These V-grooves are positioned according to the standard multicore fiber arrangement pattern, so that when fibers are inserted, they automatically align with the grooves. This preliminary preparation eliminates the need for time-consuming rotational adjustments during the connection process, while still achieving precise core alignment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements self-service by designing the ferrule with V-grooves that automatically guide and position the multicore optical fibers during insertion. The geometric shape of the V-grooves causes the fibers to self-align with the correct rotational orientation without requiring external rotational adjustment mechanisms or manual intervention. The system serves itself by using the physical geometry of the grooves to enforce proper alignment.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If rotational adjustment mechanism is added for multicore fiber alignment, then alignment capability is improved, but device complexity increases

Engineering Contradiction:
Improvealignment capabilityVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the rotational adjustment mechanism from the connector design. Instead of incorporating complex rotational adjustment devices, the patent uses a simplified ferrule structure with pre-formed V-grooves that provide alignment functionality without requiring any rotational adjustment components. This extraction of the unnecessary mechanism reduces device complexity while maintaining alignment capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a simple, inexpensive ferrule design with molded V-grooves that replaces complex, expensive rotational adjustment mechanisms. The V-grooves are formed directly into the ferrule structure during manufacturing, creating a disposable or replaceable component that provides alignment functionality without the need for sophisticated adjustment devices. This approach trades a simple geometric feature for complex mechanical adjustment systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11474303B2Optical connector ferrule, sleeve, and method for manufacturing ferrule member
Publication Date: 2022.10.18 NIPPON TELEGRAPH & TELEPHONE CORP
  • US11474303B2 patent drawing
  • US11474303B2 patent drawing
  • US11474303B2 patent drawing

AI summary

An object is to provide an optical fiber connector ferrule, a sleeve, and a method for manufacturing a ferrule member that can avoid an increase in manufacturing time and an increase in cost of optical connectors for connecting multicore optical fibers. The present invention provides an optical fiber connector ferrule, a sleeve, and a method for manufacturing ferrule member which realizes alignment of multicore optical fibers corresponding to the connection by mounting a ferrule on a multicore fiber and then cutting a ferrule member instead of aligning core positions by rotating an axis of an optical fiber and adjusting positions of cores to the ferrule, leading to simplification of a rotational alignment step.