Multicore Fiber Laser Delivery for Long-Range Beam Profile Control

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Solution Overview

Problem

Ultrahigh power fiber laser systems face challenges in delivering high-quality, high-power light to remote locations due to nonlinear effects in long delivery fibers, which degrade the power and quality of the output beam.

Innovation Solution

The system employs a configuration of multiple fiber laser sources with central and peripheral sources, coupled through a tapered fiber-bundle and multicore delivery fiber, which allows for longer delivery fibers with reduced nonlinear effects and the ability to output beams with various intensity profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If a long delivery fiber is used to deliver high power light to remote locations, then the delivery distance is improved, but nonlinear effects increase which degrade the power and quality of the output beam

Engineering Contradiction:
Improvedelivery fiber lengthVSAvoidnonlinear effects
Core Design Contradiction:
Length of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent divides the single high-power beam into multiple lower-power beams by using multiple fiber laser sources (e.g., seven 1kW sources instead of one 7kW source). Each source feeds into a separate core of a multicore delivery fiber, reducing the intensity in each core and thereby minimizing nonlinear effects while maintaining total power and extending delivery distance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates different intensity profiles (e.g., doughnut-shaped, ring-shaped) by selectively activating specific laser sources and routing them through specific cores. This allows different regions of the beam to have different intensity characteristics, enabling optimization for specific applications while reducing peak intensity-related nonlinear effects.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If multiple fiber laser sources are combined into a single delivery fiber to provide different beam profiles, then beam profile versatility is improved, but device complexity increases

Engineering Contradiction:
Improvebeam profile varietyVSAvoidsystem configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple independent fiber laser sources, each capable of producing different beam profiles, into a single multicore delivery fiber system. The individual outputs are coupled into separate cores, and by selectively activating different sources and cores, various beam profiles can be generated from a unified system, reducing overall complexity compared to having separate systems for each profile.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The multicore delivery fiber system serves multiple functions: it can deliver different beam profiles (doughnut, ring, Gaussian), maintain high power output, and reduce nonlinear effects. A single system configuration provides versatility for different industrial applications without requiring separate laser systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If high intensity light is transmitted through fiber to maintain power output, then power delivery is improved, but nonlinear effects increase which degrade beam quality

Engineering Contradiction:
Improveoutput powerVSAvoidnonlinear effects
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent segments the total power into multiple lower-intensity beams by using multiple laser sources, each contributing a portion of the total power through separate cores. This segmentation maintains the total power output while reducing the intensity in each individual core, thereby minimizing nonlinear effects that would otherwise degrade beam quality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the delivery of high-quality, high-power beams over longer distances with reduced nonlinear effects, and allows for the generation of various beam shapes, enhancing the system's versatility and effectiveness in industrial applications.

Implementation Method 1

Ultrahigh power all fiber laser system with controllable output beam intensity profile... multiple fiber laser sources... coupled through a tapered fiber-bundle and multicore delivery fiber

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 2

multiple fiber laser sources... generate respective laser outputs

Methodology Applied
Scientific EffectLaser: Laser

Data Source

PatentUS12237642B2Ultrahigh power fiber laser system with controllable output beam intensity profile
Publication Date: 2025.02.25 IPG PHOTONICS CORP
  • US12237642B2 patent drawing
  • US12237642B2 patent drawing
  • US12237642B2 patent drawing

AI summary

The disclosed ultra-high power all fiber laser system is configured with multiple spaced apart fiber lasers outputting respective laser beams respective paths. The disclosed system is further configured with a tapered fiber-bundle including at least one central guiding fiber and a plurality of peripheral guiding fibers. The disclosed system further has a multiclad delivery fiber configured with a double-bottle neck cross-section and provided with at least two concentric and radially spaced apart inner and outer cores. The inner core is coupled to the peripheral guiding fibers while the inner core is spliced to the central guiding fiber so that a system output emitted from the inner core of the delivery fiber has a different beam shape from the system output emitted from the outer core.