Multi-Core Fiber Laser Coupler for Beam Mode Switching

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Solution Overview

Problem

Current fiber laser devices are limited in their ability to produce multiple beam modes and require complex spatial transformations to switch between them, leading to increased costs and system complexity.

Innovation Solution

An optical fiber laser coupler with a multi-beam-mode energy transmission fiber, featuring a circular core and coaxial annular cores with fluorine-doped layers, coupled with an adjustable collimating and focusing lens group for real-time switching of beam modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex spatial optical transformations are used to obtain different beam modes, then multiple beam modes can be generated, but system complexity and cost increase

Engineering Contradiction:
Improvebeam mode diversityVSAvoidspatial optical transformation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The energy transmission fiber is segmented into multiple independent cores (circular core and annular cores), each capable of transmitting a specific beam mode. This segmentation allows the system to provide multiple beam modes through a single fiber structure without requiring complex spatial optical transformations, thereby reducing system complexity while maintaining versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-core energy transmission fiber serves multiple functions simultaneously - it can transmit Gaussian beams, flat-top beams, and annular beams through its different cores. This multi-functionality eliminates the need for separate laser systems or complex optical transformations for each beam mode, reducing both system complexity and cost while providing diverse beam mode capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate lasers are used for each beam mode, then different beam modes can be obtained, but cost and system complexity increase

Engineering Contradiction:
Improvebeam mode availabilityVSAvoidnumber of laser systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple beam mode transmission capabilities are merged into a single energy transmission fiber by incorporating multiple cores (circular and annular) within one fiber structure. This merging allows a single laser system to provide multiple beam modes through the different cores, eliminating the need for separate lasers for each beam mode and significantly reducing system complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The multi-core energy transmission fiber acts as a universal medium that can carry different beam modes (Gaussian, flat-top, annular) simultaneously or independently. This universal capability allows one laser system to serve multiple functions by simply switching which core is active, replacing the need for multiple dedicated laser systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If real-time switching between beam modes is implemented, then beam mode flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvebeam mode switching capabilityVSAvoidswitching mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system enables dynamic switching between different beam modes by allowing real-time selection of which fiber core to activate. The adjustable collimating lens group and focusing lens group can dynamically redirect the laser beam to different cores based on the required beam mode, providing real-time adaptability without requiring complex switching mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustable collimating lens group and focusing lens group act as intermediaries that facilitate real-time beam mode switching. These lenses can be adjusted to couple the laser beam into different fiber cores, enabling smooth transitions between beam modes without direct complex switching mechanisms at the fiber level.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables independent real-time switching between different beam modes with a simpler structure, improving the versatility and efficiency of fiber laser devices.

Implementation Method 1

A fluorine-doped layer is disposed between the circular fiber core and an adjacent annular fiber core, and another fluorine-doped layer is also disposed between every two adjacent annular fiber cores

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The laser shaping and coupling device includes an adjustable collimating lens group and an adjustable focusing lens group. The adjustable collimating lens group and the adjustable focusing lens group can horizontally move along a direction of a laser beam

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11846784B2Optical fiber laser coupler
Publication Date: 2023.12.19 WUHAN RAYCUS FIBER LASER TECHNOLOGY CO LTD
  • US11846784B2 patent drawing
  • US11846784B2 patent drawing
  • US11846784B2 patent drawing

AI summary

An optical fiber laser coupler, comprising a laser input optical cable, a laser shaping and coupling device, and a multi-beam-mode energy transmission fiber (205). The multi-beam-mode energy transmission fiber (205) comprises a circular fiber core (105) and annular fiber cores (106, 107), and each annular fiber core (106, 107) is coaxial with the circular fiber core (105). A fluorine-doped layer (109) is disposed between the circular fiber core (105) and the annular fiber core (106, 107), and the fluorine-doped layer (109) is also disposed between adjacent annular fiber cores (106, 107). An adjustable collimating lens group (203) and an adjustable focusing lens group (204) of the laser shaping and coupling device can horizontally move along a direction of a laser beam in a housing of the laser shaping and coupling device. The laser shaping and coupling device is configured to couple and input the laser beam input by the laser input optical cable into different fiber cores of the multi-beam-mode energy transmission fiber (205), and obtain output laser beams of different beam modes. The optical fiber laser coupler of the present application can independently implement real-time switching between different beam modes by combining different fiber core structures of the multi-beam-mode energy transmission fiber by means of the laser shaping and coupling device.