Multicore Fiber Coupling via Intermediary Lead-in

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Solution Overview

Problem

Multicore fibers with small core diameters pose alignment challenges in fiber-optic systems, particularly in sensing applications, due to increased sensitivity to bend and photosensitivity requirements, which complicates manufacturing and installation processes.

Innovation Solution

A fiber-optic system comprising a multicore sensing fiber with small core diameters and a multicore lead-in fiber with larger mode field diameters, allowing for relaxed alignment tolerances and improved coupling efficiency, enabling higher Numerical Aperture while maintaining single-mode operation and bend insensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If small core diameters are used in multicore sensing fiber, then Numerical Aperture can be increased and single-mode operation can be maintained, but alignment precision deteriorates and manufacturing precision deteriorates

Engineering Contradiction:
ImproveNumerical ApertureVSAvoidalignment precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

A lead-in fiber with larger mode field diameter is introduced as an intermediary component between the source and the sensing fiber. This lead-in fiber acts as a mediator that couples light into the smaller cores of the sensing fiber, thereby enabling high Numerical Aperture in the sensing fiber without directly compromising alignment precision, as the alignment is performed with the larger-mode-field lead-in fiber rather than the small-core sensing fiber itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If small core diameters are used in multicore sensing fiber, then single-mode operation is maintained, but ease of operation deteriorates due to increased sensitivity to alignment

Engineering Contradiction:
Improvesingle-mode operationVSAvoidalignment ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The lead-in fiber with larger mode field diameter serves as an operational intermediary that simplifies the coupling process. By performing alignment operations with the lead-in fiber's larger mode field, the system maintains single-mode operation in the sensing fiber while significantly improving ease of operation during installation and alignment, as the larger mode field provides greater tolerance to misalignment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If highly doped cores are used, then bend insensitivity is improved and photosensitivity is improved, but alignment precision deteriorates

Engineering Contradiction:
Improvebend insensitivityVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The lead-in fiber acts as an intermediary that decouples the requirements for high bend insensitivity (achieved through highly doped small cores in the sensing fiber) from the requirements for easy alignment. The lead-in fiber with larger mode field diameter facilitates alignment while the sensing fiber maintains its highly doped small cores for bend insensitivity and photosensitivity, thus resolving the contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If small core diameters are used, then photosensitivity is improved, but ease of manufacture deteriorates due to tighter tolerances

Engineering Contradiction:
ImprovephotosensitivityVSAvoidmanufacturing tolerance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The lead-in fiber with larger mode field diameter serves as a manufacturing intermediary that enables the use of small-core highly photosensitive sensing fibers without imposing tight alignment tolerances on the overall system. The lead-in fiber absorbs the alignment tolerance requirements, allowing the sensing fiber to be manufactured with small cores for high photosensitivity while the lead-in fiber provides the necessary coupling interface with relaxed tolerances.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for easier alignment and manufacturing of multicore fibers with small core diameters, reducing coupling losses and tolerances, and compensating for misalignments, thereby enhancing the reliability and efficiency of fiber-optic systems in sensing applications.

Implementation Method 1

a lead-in fiber and a multicore sensing fiber for coupling radiation between the fibers through the cores

Methodology Applied
Scientific EffectOptical waveguide transmission: Waveguide (optics)

Data Source

PatentUS12153262B2Multicore fiber connectivity using different mode field diameters
Publication Date: 2024.11.26 FBGS TECH GMBH
  • US12153262B2 patent drawing
  • US12153262B2 patent drawing
  • US12153262B2 patent drawing

AI summary

A fiber-optic system for use in optical sensing includes a multicore sensing fiber having at least two cores of which each of the at least two cores has a first core diameter, and a multicore lead-in fiber having at least two cores including a position corresponding with the position of the at least two cores of the multicore sensing fiber. Each of the at least two cores of the multicore lead-in fiber have a second core diameter. The second core diameter is substantially larger than the first core diameter. The system further includes an alignment means for aligning the multicore sensing fiber and the multicore lead-in fiber so that the lead-in fiber and the multicore sensing fiber are configured for coupling radiation between the fibers through the cores.