Multicore Fiber Optical Coupler with Planar Waveguides

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Solution Overview

Problem

Existing optical couplers for multi-core fibers to individual fibers face challenges in achieving precise alignment and efficient optical signal transfer due to the 90° deflection requirement, which complicates the connection process and may lead to suboptimal optical quality.

Innovation Solution

An optical coupler design that embeds a multi-core fiber into a carrier with V-grooves, using planar waveguide technology to align individual cores with waveguides on carrier elements, allowing for precise alignment and connection of multiple groups of cores along straight lines, with beveled surfaces to minimize reflections and optimize optical transition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If planar waveguide technology is used to connect multi-core fiber, then optical quality is improved, but 90° deflection is required which complicates the connection process

Engineering Contradiction:
Improveoptical qualityVSAvoidconnection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from planar 2D waveguide arrangement to a 3D multilayer structure, allowing waveguides to be positioned at different heights and depths. This enables direct alignment with multi-core fiber cores without requiring 90° deflection, while maintaining the optical quality benefits of planar waveguide technology.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds multiple carrier elements with waveguides at different levels within a single connector carrier. The waveguides are nested at various depths and heights, allowing simultaneous connection to multiple cores of the multi-core fiber in a compact integrated structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If individual cores are aligned with waveguides on planar substrate, then alignment precision is improved, but all waveguides must lie in single plane which limits flexibility

Engineering Contradiction:
Improvealignment precisionVSAvoidwaveguide arrangement flexibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces vertical dimension by positioning waveguides at different heights on carrier elements. This allows precise alignment with cores that are distributed in three-dimensional space, while maintaining the precision benefits of structured waveguide positions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the waveguide system into multiple separate carrier elements, each carrying a subset of waveguides at specific positions. This segmentation allows flexible arrangement of waveguides across multiple carriers while maintaining precise alignment for each individual connection.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If multicore fiber is flared to increase pitch between cores, then connection area spacing is improved, but fiber structure complexity increases

Engineering Contradiction:
Improvecore spacingVSAvoidfiber structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Instead of flaring the fiber laterally to increase spacing, the patent utilizes the vertical dimension by positioning carrier elements at different heights. This allows adequate spacing between cores to be achieved through vertical separation rather than lateral expansion, avoiding the need to flare the fiber.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and precise optical coupling of multi-core fibers to individual fibers, maintaining high optical quality by aligning cores with waveguides on planar carrier elements, reducing reflections, and accommodating different core spacings for seamless integration with standard optical components.

Implementation Method 1

waveguides embedded within it. The waveguides run along a line at a terminal end

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

with beveled surfaces to minimize reflections and optimize optical transition

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3030927B1Optical coupler for a multicore fiber
Publication Date: 2019.08.28 LEONI KABEL GMBH
  • EP3030927B1 patent drawingFigure 1~2
  • EP3030927B1 patent drawingFigure 3A~5
  • EP3030927B1 patent drawingFigure 6~7C

AI summary

The optical coupler (6) is used to optically couple a multicore fiber (2) with multiple optical cores (10) to multiple individual fibers (4) and comprises a support (16) in which the multicore fiber (2) is embedded, said cores (10) exiting at a polished end surface (18). The cores (10) are assembled into groups along lines (34A, B, C), and each group is oriented along a line (34A, B, C). Waveguides (30) of multiple planar support elements (22A, B, C), said waveguides being introduced into the surface (28) of the support elements, are connected to the end surface (18), each group of cores (10) being coupled into a support element (22A, B, C). In this manner, the multicore fiber (2) can be coupled to individual fibers (4) using planar waveguide technology.