Multi-Core Fiber Junction with Slanted End Faces

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Solution Overview

Problem

Conventional technologies face challenges in reducing reflection during interconnections of multi-core optical fibers, as the cores are not centered at the end faces, making it difficult to apply physical contact coupling effectively.

Innovation Solution

A multi-core optical fiber interconnection structure is developed with slanted end faces for each fiber, aligned to minimize core connection losses, using markers to specify core positions and ferrules for precise alignment, achieving optical return loss of at least 30 dB and connection losses of no more than 0.4 dB.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If PC coupling with convex-shaped end faces is used for single-core optical fibers, then reflection at the interconnection is reduced, but this method cannot be applied to multi-core optical fibers because the cores are not located at the center of the end face

Engineering Contradiction:
Improvereflection at interconnectionVSAvoidapplicability to multi-core optical fibers
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The invention applies different end face configurations to different regions: the central region has a convex shape for reflection reduction, while the peripheral region contains the off-center core. This local differentiation allows the end face to simultaneously achieve low reflection properties and proper core alignment for multi-core fibers.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The end face is designed with an asymmetric structure where the convex region and the core position are not coincident. The core is intentionally positioned at an off-center location while the convex shape remains centered, creating an asymmetric configuration that accommodates multi-core fiber requirements while maintaining reflection reduction capabilities.

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If conventional polishing methods are used for multi-core optical fibers, then manufacturing is simple, but core position alignment and connection precision deteriorate due to the inability to apply PC coupling

Engineering Contradiction:
Improvesimplicity of polishing processVSAvoidcore position alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The core positions are predetermined and marked on the end face before the polishing process. This preliminary marking guides the polishing operation to create convex shapes at the correct locations, ensuring that the final polished end face achieves both the desired shape and proper core alignment without requiring complex post-processing adjustments.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the end faces of multi-core optical fibers are connected without specific alignment features, then the connection process is simple, but core pitch variation and connection loss increase

Engineering Contradiction:
Improvesimplicity of connection processVSAvoidconnection loss and core pitch variation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Visual markers or indicators are incorporated on the end faces to provide visual feedback during the connection process. These markers change appearance or position based on alignment status, allowing operators to quickly identify when cores are properly aligned, thereby maintaining operational simplicity while ensuring connection reliability through reduced core pitch variation.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure effectively reduces reflection at interconnections between multi-core optical fibers by minimizing core pitch variations and ensuring low back reflection, enabling low-loss coupling.

Implementation Method 1

capable of reducing reflection at an interconnection where respective end faces of first and second multi-core optical fibers are connected to each other

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentEP2790046B1Junction structure for multicore optical fiber and method for manufacturing junction structure for multicore optical fiber
Publication Date: 2022.03.30 SUMITOMO ELECTRIC INDUSTRIES LTD
  • EP2790046B1 patent drawingFigure 1A~1C
  • EP2790046B1 patent drawingFigure 2A~2B
  • EP2790046B1 patent drawingFigure 3A~3B

AI summary

A multi-core optical fiber interconnection structure has a first multi-core optical fiber with a slanted end face and a second multi-core optical fiber with a slanted end face. In a state in which the slanted end faces face each other, each of cores of the first multi-core optical fiber is optically coupled to a corresponding one of cores of the second multi-core optical fiber in a one-to-one correspondence relation. The facing condition between the slanted end faces is adjusted so as to minimize variation in core pitches of pairs of the cores each in the one-to-one correspondence relation.