Multicore Fiber Splicer Screen Alignment

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Solution Overview

Problem

Existing methods for fusion-splicing multicore optical fibers cannot confirm the guiding state of light for individual cores, leading to potential losses during the splicing process.

Innovation Solution

A fusion splicer is developed with a screen featuring a light guide portion that allows only light from one core to pass through, enabling measurement of leakage light intensity to confirm the guiding state of each core, and a system to adjust the position of the screen to align with specific cores or markers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a screen with light guide portion is introduced to measure leakage light intensity, then measurement precision of light guiding state is improved, but device complexity increases

Engineering Contradiction:
Improvelight guiding state measurementVSAvoidsplicer structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The screen is divided into a light guide portion and a light shielding portion, allowing selective measurement of leakage light from specific cores while blocking light from other cores. This segmentation enables precise individual core measurement without requiring complex multi-channel detection systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The screen acts as an intermediary component between the optical fibers and the measurement system. By placing the screen with its light guide portion at specific positions, it mediates the light paths to enable sequential measurement of each core's leakage light intensity without direct complex instrumentation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If individual core measurement is implemented, then manufacturing precision of splicing is improved, but measurement time increases

Engineering Contradiction:
Improvecore alignment precisionVSAvoidmeasurement time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The screen is pre-positioned at predetermined locations corresponding to each core position before measurement begins. This preliminary positioning allows the measurement system to quickly switch between cores by simply moving the screen to pre-planned positions, rather than calculating and adjusting positions during measurement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The screen is designed to be movable between different predetermined positions, allowing dynamic switching between measurement locations for different cores. This dynamic repositioning enables efficient sequential measurement of multiple cores without requiring a fixed complex multi-point detection system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise confirmation of the light guiding state of individual cores, ensuring optimal alignment and low-loss fusion splicing between multicore optical fibers.

Implementation Method 1

The screen includes a light guide portion through which only light emitted from one of the plurality of cores of the first optical fiber can pass

Methodology Applied
Scientific EffectOptical guidance: Waveguide (optics)

Implementation Method 2

The discharge electrodes heat the first end face and the second end face

Methodology Applied
Scientific EffectElectrical discharge heating: Electric Arc

Data Source

PatentUS12306441B2Fusion splicer and fusion splicing method
Publication Date: 2025.05.20 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12306441B2 patent drawing
  • US12306441B2 patent drawing
  • US12306441B2 patent drawing

AI summary

The fusion splicer includes a first holding unit, a second holding unit, a screen, a first measurement device, a first driving unit, a second driving unit, and a third driving unit. The screen has a light guide portion through which only test light emitted from one of the plurality of cores of the first optical fiber can pass. The screen is disposed between the end face of the first optical fiber and the end face of the second optical fiber. The first measurement device measures the intensity of leakage light leaking from the second optical fiber. The third driving unit adjusts the position of the screen such that the light guide portion is aligned with one of the plurality of cores of the first optical fiber in the axial direction of the first optical fiber.