Multi-Dimensional Micro-GC Separation for Portable Gas Analysis

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Solution Overview

Problem

Current gas analysis systems rely on large, expensive laboratory instruments that are impractical for widespread use due to their size and cost, and existing gas chromatography (GC) systems struggle to effectively separate a broad array of chemicals without losing detection limit, especially in portable applications.

Innovation Solution

The development of miniaturized gas chromatography systems using micro-electro-mechanical systems (MEMS) technology, including cascaded and multi-dimensional micro gas chromatographs with advanced temperature control and detector arrays, enables efficient separation and sharpening of gas analyte spectra in a portable format.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If large laboratory instruments (GC, MS) are used for gas analysis, then measurement precision and reliability are improved, but device size and cost increase significantly

Engineering Contradiction:
Improvegas analysis precisionVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The system segments the gas analysis function into multiple micro-GC columns with different stationary phases, each targeting specific chemical groups. This allows a compact device to achieve comprehensive separation capabilities previously requiring large instruments by dividing the analysis into specialized micro-components working in parallel or sequence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple micro-GC columns are nested within a single portable device housing, with each column containing different stationary phase materials. This nested architecture enables the compact device to provide multiple separation mechanisms simultaneously, achieving laboratory-grade analysis capability in a fraction of the traditional size.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If GC column coatings are optimized for specific temperatures and chemicals, then measurement precision for those targets is improved, but adaptability to separate a broad array of chemicals deteriorates

Engineering Contradiction:
Improvechemical separation precisionVSAvoidchemical array coverage
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system employs multiple micro-GC columns, each with stationary phases optimized for different chemical classes (e.g., polar, non-polar, specific functional groups). By integrating these specialized columns into a single device, the system achieves universal capability to separate broad arrays of chemicals while maintaining high precision for each specific chemical group through dedicated optimized coatings.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically selects and operates appropriate micro-GC columns based on the target analytes being detected. This dynamic adaptation allows the device to optimize separation precision for specific chemical groups while maintaining versatility across broad chemical arrays by activating only the relevant specialized columns for each analysis task.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If carrier gas with many chemicals is sent to multiple locations for separation, then chemical separation capability is improved, but cost and operational complexity increase

Engineering Contradiction:
Improvechemical separation capabilityVSAvoidsystem operational complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system merges multiple separation functions into a single integrated portable device by combining multiple micro-GC columns with different stationary phases within one housing. This consolidation provides comprehensive chemical separation capability for broad chemical arrays while reducing operational complexity compared to sending samples to multiple separate laboratory instruments across different locations.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If direct column focusing using liquid nitrogen or dry ice is applied, then analyte spectrum sharpening is improved, but device portability and cost deteriorate

Engineering Contradiction:
Improveanalyte spectrum resolutionVSAvoiddevice portability
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The system achieves analyte spectrum sharpening by precisely controlling temperature parameters during the GC process. Instead of requiring bulky liquid nitrogen or dry ice cooling systems, the micro-GC columns utilize controlled temperature programming and rapid heating/cooling cycles to focus analytes and sharpen peaks, maintaining high resolution while enabling portability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system replaces the mechanical bulk cooling system (liquid nitrogen/dry ice) with a thermally controlled micro-GC platform that uses electric heating elements and thermal insulation. This substitution eliminates the need for large cryogenic reservoirs and complex cooling machinery, achieving equivalent or superior peak focusing through precise thermal management in a compact portable format.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate and sensitive gas analysis in a compact, cost-effective manner, enhancing the resolution and detection limit of gas analytes, making it suitable for point-of-care medical and other applications where traditional systems are impractical.

Implementation Method 1

gas chromatography (GC) and in particular, but not exclusively, to gas chromatography with gas analyte spectrum sharpening and separation using individual, cascaded and/or multi-dimensional micro gas chromatographs (micro-GCs)

Methodology Applied
Scientific EffectChromatography: Chromatography

Implementation Method 2

advanced temperature control

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11035834B2Gas analyte spectrum sharpening and separation with multi-dimensional micro-GC for gas chromatography analysis
Publication Date: 2021.06.15 TRICORNTECH CORPORATION
  • US11035834B2 patent drawing
  • US11035834B2 patent drawing
  • US11035834B2 patent drawing

AI summary

The disclosure describes embodiments of an apparatus including a first gas chromatograph including a fluid inlet, a fluid outlet, and a first temperature control. A controller is coupled to the first temperature control and includes logic to apply a first temperature profile to the first temperature control to heat, cool, or both heat and cool the first gas chromatograph. Other embodiments are disclosed and claimed.