Multiduct Assembly with Tensile Reinforcement for High Pull Force

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Solution Overview

Problem

Existing multiduct or flatliner assemblies for optical fiber cables lack sufficient tensile strength, limiting their ability to be pulled through infrastructure channels without causing disruption and damage.

Innovation Solution

Incorporating a tensile strength unit within the multiduct or flatliner assembly, comprising longitudinal fiber rods, metal rods, aramid fibers, or fiberglass, which are loosely positioned and supported by an inner sheath, enhancing the assembly's tensile strength and allowing it to withstand higher pull forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a multiduct or flatliner assembly is pulled through infrastructure channels with high pull force, then the installation speed and productivity are improved, but the assembly lacks sufficient tensile strength and breaks

Engineering Contradiction:
Improveinstallation speedVSAvoidtensile strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent applies composite materials by combining the outer sheath, longitudinal guides, and tensile strength units (fiber rods, metal rods, aramid fibers, or fiberglass) into a unified assembly. This composite structure allows the assembly to achieve both high tensile strength for withstanding pull forces and the functional properties of guiding optical fibers, thereby resolving the contradiction between installation speed and tensile strength.

Inventive Principle:
Principle #40Composite materials

2Strength

If the diameter of fiber rods is increased to significantly increase tensile strength, then the pull force tolerance is improved, but the overall diameter of the assembly increases

Engineering Contradiction:
Improvepull force toleranceVSAvoidassembly diameter
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The patent applies local quality by strategically positioning tensile strength units (fiber rods, metal rods, aramid fibers, or fiberglass) within the outer sheath at specific locations where tensile strength is most needed during installation. This allows the assembly to achieve high pull force tolerance without uniformly increasing the overall diameter, as the reinforcement is localized to specific structural needs rather than distributed throughout the entire assembly.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250224584A1A multiduct or flatliner assembly with a tensile strength unit for guiding and protecting optical fibre cables
Publication Date: 2025.07.10 GM PLAST
  • US20250224584A1 patent drawing
  • US20250224584A1 patent drawing
  • US20250224584A1 patent drawing

AI summary

A multiduct or flatliner assembly for guiding and protecting optical fiber cables or optical waveguides is provided, the multiduct or flatliner assembly including —an outer sheath supporting a plurality of first longitudinal guides being in parallel relationship with the outer sheath and —at least one tensile strength unit extending inside the outer sheath, and/or —at least one longitudinal fiber rod extending inside the outer sheath, and/or —at least one metal rod extending inside the outer sheath, and/or —aramid fibers extending inside the outer sheath, and/or —fiberglass extending inside the outer sheath, and —the plurality of first longitudinal guides is adapted for receiving optical fiber cable.