Multi-Faceted Mirror Solar Light Simulation System

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Solution Overview

Problem

Current methods for simulating solar light are inefficient due to the use of uncollimated light sources, which do not accurately mimic the directional nature of sunlight, requiring excessive light and being unsuitable for high-intensity simulations needed for testing solar panels and materials exposed to intense sunlight.

Innovation Solution

A high-intensity light source system comprising multiple individual lamps focused onto a multi-faceted mirror with a hemispherical outer surface, allowing collimated light to be projected and reflected to create a concentrated beam that simulates solar radiation at high intensities, up to 200 suns, with adjustable color saturation and intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If uncollimated light sources (spotlights) are used to approximate solar energy, then the setup is simple and requires no complex optics, but the light photons impact the testing surface from any angle and do not effectively mimic sunlight

Engineering Contradiction:
Improvesimplicity of setupVSAvoidaccuracy of solar simulation
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The invention divides the light source into multiple individual lamps arranged in a specific geometric configuration, with each lamp contributing to a portion of the illuminated area. This segmentation allows each lamp to be positioned to emit collimated light at specific angles, collectively creating a unified solar simulation beam that maintains directional accuracy while covering the required test area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs a hemispherical or dome-shaped reflective surface positioned behind the array of individual lamps. This curved geometry is specifically designed to redirect light from each lamp into a collimated beam, with the spherical curvature enabling precise angular control of light paths to simulate the directional nature of sunlight.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If conventional light sources are used to approximate the sun, then the equipment is simple, but a large amount of light is required and the photons are not directional like solar energy

Engineering Contradiction:
Improvesimplicity of equipmentVSAvoidamount of light required
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The invention replaces conventional uncollimated spotlight systems with a structured array of individual lamps combined with a hemispherical reflective surface. This substitution transforms the light emission mechanism from omnidirectional to collimated, where each lamp's light is mechanically redirected by the curved surface to produce parallel beams, thereby reducing the total light quantity needed while maintaining directional accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If high levels of solar energy are provided for accelerated testing, then the testing time is reduced, but the apparatus must be adaptable for various configurations of light energy

Engineering Contradiction:
Improvetesting speedVSAvoidconfigurability of light energy
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The invention incorporates adjustable and reconfigurable elements within the lamp array system, allowing the intensity, distribution, and spectral characteristics of light from each individual lamp to be dynamically modified. This enables the system to adapt to different testing requirements while maintaining the ability to deliver high-intensity collimated light for accelerated testing.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively mimics solar radiation with high intensity and directional control, reducing testing time and improving the accuracy of solar panel and material evaluations, while being adaptable for various testing configurations.

Implementation Method 1

A first collimated light source may be projected through the opening, a second set of collimated light sources may be reflected from the first row of facets, and a third set of light sources may be reflected from the third row of facets.

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8439530B2Method and apparatus for simulating solar light
Publication Date: 2013.05.14 THE BOEING CO
  • US8439530B2 patent drawing
  • US8439530B2 patent drawing
  • US8439530B2 patent drawing

AI summary

Described herein is a method and apparatus for simulating solar light to create an ideal testing environment for solar panels and the like. The method and apparatus may also be used to test solar resistance for color fading or resistance to high levels of solar energy. The apparatus generally consists of a plurality of mirrors directed towards a multi-faceted mirror, from which the light beams converge towards a target plane. The light intensity at the target plane is, according to one embodiment, between 100 and 200 suns.