Multi-Frequency Downhole Data Transmission Over Three-Phase Power

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Solution Overview

Problem

Conventional data communication systems for downhole equipment over three-phase power systems are prone to failure due to insulation faults and harmonic noise from variable speed drives, and suffer from slow data transmission rates and signal attenuation, especially in long cable lengths like those found in oil field applications.

Innovation Solution

The system employs multiple frequencies transmitted in unique sequences or combinations to represent data words or bits, using time and frequency domain analysis for robust decoding, providing redundancy and noise immunity, and utilizing digital signal processing to overcome traditional FM decoding limitations and interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional FM modulation is used for data transmission over three-phase power systems, then the system is simple to implement, but the data transmission rate is slow (less than 1 bit per second)

Engineering Contradiction:
Improvedata transmission rateVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The data transmission is segmented into multiple frequency components (first frequency and second frequency) that can be independently modulated and transmitted simultaneously over the three-phase power system. This allows parallel transmission of multiple data bits, dramatically increasing the data rate from less than 1 bit per second to potentially multiple bits per transmission cycle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from single-frequency modulation to multi-frequency modulation, adding a frequency dimension to the transmission. By using multiple frequencies (f1 and f2) simultaneously, the system creates additional transmission channels, enabling higher data rates without proportionally increasing system complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If single frequency modulation is used, then the system is easy to decode, but the system is vulnerable to harmonic noise and insulation faults

Engineering Contradiction:
Improvenoise immunityVSAvoiddecoding complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transmission signal is divided into multiple frequency segments (first frequency and second frequency), each carrying independent data information. This segmentation provides diversity against harmonic noise and insulation faults, as noise affecting one frequency does not necessarily affect the other, thereby improving reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system acknowledges the presence of harmonic noise and insulation faults in three-phase power systems and converts this challenge into an advantage by using multiple frequencies. The multi-frequency approach allows the system to tolerate noise at specific frequencies while maintaining reliable transmission through other frequency channels.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If high inductance is used for DC power injection, then power delivery to downhole equipment is achieved, but the system is sensitive to insulation faults in the three-phase power system

Engineering Contradiction:
Improveinsulation fault toleranceVSAvoidsystem configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power delivery system uses separate paths for power injection and data transmission. Power is delivered through the three-phase power system while data is transmitted by modulating the existing power cables. This segmentation isolates the data transmission from insulation faults that affect power delivery, improving reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The three-phase power cables serve dual functions: delivering power to downhole equipment and transmitting data back to the surface. By making the power cables multi-functional, the system eliminates the need for separate communication cables, reducing system complexity while maintaining reliability through frequency-division multiplexing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Speed

If conventional data transmission methods are used, then the system works with standard equipment, but the system suffers from signal attenuation in long cable lengths

Engineering Contradiction:
Improvesignal transmission speedVSAvoidsignal processing complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system uses multiple frequency dimensions to transmit data simultaneously over long cable lengths. By distributing data across multiple frequencies (first frequency and second frequency), the system overcomes signal attenuation at any single frequency, maintaining transmission speed despite long cable lengths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system employs digital signal processing with correlation detection to recover transmitted data from the received signal. This feedback mechanism continuously monitors and adjusts for signal degradation, maintaining reliable transmission over long distances by comparing received signals with expected patterns and correcting for attenuation effects.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high-speed, reliable data transmission and decoding even in the presence of harmonic noise and significant attenuation, significantly increasing data rates and immunity to interference, thus addressing the limitations of conventional systems.

Implementation Method 1

an acoustic modem configured to communicate with a surface equipment via the drilling fluid column

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Data Source

PatentEP3218773B1Methods of communication signal processing for downhole applications
Publication Date: 2019.09.04 ALKHORAYEF GASOLINEEUM
  • EP3218773B1 patent drawingFigure 1A~1B
  • EP3218773B1 patent drawingFigure 1C~1D
  • EP3218773B1 patent drawingFigure 2

AI summary

A data communications system and associated method of high speed data communication for transferring data over a three phase power system are provided. Transmission of information is performed using either sequential or simultaneous multiple frequency transmissions. The frequencies are transmitted such that a combination of either simultaneous multiple frequencies or a pattern of frequency transmissions represents the transmitted data. Digital signal processing including time and frequency domain techniques are used to decode the transmitted data.