Multi-Frequency Gas Sensing for Wider Dynamic Range

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional metal oxide semiconductor (MOS) sensors have a narrow dynamic range of measurements due to saturation of sensor response at high concentrations, limiting their effectiveness in gas detection.

Innovation Solution

A multi-gas sensing system utilizing both electrochemical (EC) and MOS gas sensors, with control circuitry providing multiple AC excitation frequencies to detect gases, and data processing to analyze excitation responses using multivariate data processing principles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional MOS sensors measure resistance change as a function of gas concentration, then the sensor can detect gas presence, but the dynamic range is narrow due to saturation at high concentrations

Engineering Contradiction:
Improvegas concentration detection accuracyVSAvoiddynamic range of measurement
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent transitions from single-frequency resistance measurement to multi-frequency impedance measurement, adding the frequency dimension to the measurement space. By measuring impedance at multiple frequencies (e.g., 1 kHz, 10 kHz, 100 kHz), the system captures different aspects of the sensor material's response, enabling differentiation of gas concentrations across a wider range without saturation effects limiting the measurement capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the measurement parameter from simple resistance to complex impedance, and further to frequency-dependent impedance characteristics. By analyzing how impedance varies with frequency, the system can distinguish between different gas concentrations and types, effectively expanding the dynamic range while maintaining measurement precision through multivariate data processing.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If single-output sensors measure only one parameter (resistance, capacitance, or current), then the device complexity is low, but the ability to differentiate multiple gases is limited

Engineering Contradiction:
Improvesensor output measurement systemVSAvoidmulti-gas differentiation capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent makes a single MOS sensor perform multiple functions by measuring impedance at multiple frequencies. Instead of requiring separate sensors for different gases or measurement modes, the same sensor element provides rich multi-dimensional data that can differentiate between various gases and their concentrations through frequency-dependent response analysis.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By adding the frequency dimension to the measurement, the system transforms a single-output sensor into a multi-output measurement system without adding physical sensors. The frequency spectrum becomes an additional dimension of information that enables multi-gas differentiation while keeping the hardware complexity low.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If MOS sensor response saturates at high gas concentrations, then the sensor works well for low concentration detection, but effectiveness is limited for high concentration measurements

Engineering Contradiction:
Improvelow concentration detection reliabilityVSAvoidhigh concentration measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent changes from measuring only resistance magnitude to measuring frequency-dependent impedance characteristics. At different frequencies, the sensor material exhibits different response behaviors, and by analyzing the spectral distribution of impedance, the system can maintain measurement precision across both low and high concentration ranges, avoiding the saturation problem that plagues single-frequency measurements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate differentiation and quantification of multiple gases across a wide concentration range, enhancing the dynamic range and reliability of gas detection.

Implementation Method 1

provide a second one or more excitation signals to the MOS gas sensor at a first alternating current (AC) excitation frequency, provide a third one or more excitation signals to the MOS gas sensor at a second AC excitation frequency

Methodology Applied
Scientific EffectAlternating current excitation:

Implementation Method 2

an electrochemical (EC) gas sensor, a metal-oxide semiconductor (MOS) gas sensor

Methodology Applied
Scientific EffectElectrochemical sensing:

Implementation Method 3

Gas sensors may be based on sensing materials that include metal oxide semiconductor (MOS) materials

Methodology Applied
Scientific EffectMetal oxide semiconductor gas interaction:

Data Source

PatentUS12590936B2Multi-frequency sensing system and method
Publication Date: 2026.03.31 GE INFRASTRUCTURE TECH LLC
  • US12590936B2 patent drawing
  • US12590936B2 patent drawing
  • US12590936B2 patent drawing

AI summary

A sensor device may include an electrochemical (EC) gas sensor, a metal-oxide semiconductor (MOS) gas sensor, and control circuitry. The control circuitry may provide EC excitation signals to the EC gas sensor, provide at least two MOS excitation signals to the MOS gas sensor, and detect at least two gases. The control circuitry may detect the gases based on receiving EC response signals from the at least one EC gas sensor based on providing the EC excitation signals, receiving MOS response signals from the MOS gas sensor based on providing the MOS excitation signals, determining a multivariate response pattern based on the EC response signals and the MOS response signals, and differentiating between the at least two gases in contact with the sensor device based on the multivariate response pattern.