Multi-Frequency Ultrasonic Nebulizer for Liquid Atomization

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Solution Overview

Problem

Conventional nebulizers face difficulties in appropriately atomizing chemical liquids with different target frequencies due to a fixed ultrasonic vibrator frequency, limiting their ability to respond to various needs.

Innovation Solution

A nebulizer design featuring a main body with a power supply unit and oscillation unit generating multiple frequency components, allowing for the use of replaceable replacement members with specific atomization units tailored to different liquid viscosities, each receiving a unique frequency component and additional frequency components for efficient atomization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If one ultrasonic vibrator is driven at a fixed frequency (180 kHz±5 kHz), then the device structure is simple, but it cannot appropriately atomize chemical liquids with different target frequencies

Engineering Contradiction:
Improveability to atomize liquids with different target frequenciesVSAvoidstructure of oscillation unit
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The oscillation unit is segmented into multiple independent oscillation elements (first oscillation element, second oscillation element, etc.), each capable of generating a specific frequency component. This allows the system to select different frequency components based on the liquid type, achieving versatility while maintaining a modular structure that doesn't overly complicate the overall device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The oscillation unit is designed with multi-functionality by incorporating multiple oscillation elements that can generate different frequency components (first frequency component, second frequency component, etc.). A single oscillation unit can thus serve multiple purposes by selecting the appropriate frequency component based on the liquid's atomization requirements, eliminating the need for multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple ultrasonic vibrators with different frequencies are used, then liquids with different target frequencies can be atomized, but the device complexity increases

Engineering Contradiction:
Improveresponse to various needs of different liquidsVSAvoidnumber of oscillation elements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates dynamic selection capability where the oscillation unit can switch between different frequency components (first, second, and additional frequency components) based on the liquid type being processed. This dynamic adaptability allows the device to respond to various needs without requiring a fixed configuration for each liquid type, maintaining versatility while managing complexity through intelligent control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operating parameters (frequency components) of the oscillation unit based on the liquid type. By adjusting which frequency component is activated (first frequency component for first liquid, second frequency component for second liquid, etc.), the system achieves adaptability to different liquids without physically changing the oscillation elements themselves, thus managing device complexity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a fixed frequency oscillation unit is used, then the device is easy to operate, but it cannot respond to various needs of different liquid types

Engineering Contradiction:
Improveatomization of liquids with different viscosities and target frequenciesVSAvoidoperation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system incorporates automatic frequency selection capability where the oscillation unit can autonomously determine and switch between different frequency components based on the liquid type being processed. This self-service feature reduces the need for manual adjustment by the operator, maintaining ease of operation while achieving adaptability to different liquid types with varying viscosities and target frequencies.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The oscillation unit dynamically adapts its frequency output based on the processing requirements. By incorporating dynamic frequency selection between first, second, and additional frequency components, the system responds to various liquid types automatically, maintaining operational simplicity for the user while achieving high adaptability to different viscosity and frequency requirements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the nebulizer to effectively atomize liquids with different target frequencies, enhancing its versatility and efficiency without requiring frequent adjustments in settings, and allowing for easy replacement of components for different liquid types.

Implementation Method 1

the vibration surface of the ultrasonic vibrator is vibrated at a certain frequency (within a range of 180 kHz±5 kHz) substantially matching the resonance frequency of the ultrasonic vibrator

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

the vibration surface of the ultrasonic vibrator is vibrated at a certain frequency... This causes the chemical liquid to be atomized and sprayed through the mesh portion

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS20240058550A1nebulizer
Publication Date: 2024.02.22 OMRON HEALTHCARE CO LTD
  • US20240058550A1 patent drawing
  • US20240058550A1 patent drawing
  • US20240058550A1 patent drawing

AI summary

In a nebulizer of the present invention, a main body is being mounted with a power supply unit and an oscillation unit generating an oscillation output including a first frequency component and a second frequency component different from each other. A first replacement member is being mounted with an atomization unit configured to atomize, using the first frequency component, a first liquid that is supplied. A second replacement member is being mounted with an atomization unit configured to atomize, using the second frequency component, a second liquid that is supplied. The first and/or the second replacement members include a functional unit configured to operate with an additional frequency component different from the first and second frequency components. A replacement member attached to the main body receives the oscillation output including the first, second and additional frequency components from the main body.