Multi-Frequency Wireless Outlet Control for Retrofit Wiring Limits

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Solution Overview

Problem

Existing wireless sensor systems for controlling power to switches and outlets often require long cabling runs or frequent battery replacements, leading to inefficiencies and maintenance challenges.

Innovation Solution

A wireless sensor system that operates on multiple frequencies and channels, using a dipole or monopole antenna configuration with a metal enclosure as a ground plane, and includes an energy harvester to reduce power consumption, allowing for retrofitting into existing systems without additional wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If long cabling runs are used to control switches and outlets, then power and control signals can be delivered to remote locations, but installation complexity and cost increase

Engineering Contradiction:
Improvecabling run lengthVSAvoidinstallation complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/electrical cabling system with a wireless communication system. The wireless sensor and controller communicate via wireless signals (e.g., radio frequency) instead of requiring physical cable connections, thereby eliminating the need for long cabling runs while maintaining control functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a wireless communication intermediary (wireless transceiver system) that mediates between the sensor and controller, allowing data transmission without direct physical connection through cables. This intermediary enables remote control while avoiding installation complexity associated with long cable runs.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If battery power is used to operate wireless sensors, then installation flexibility improves, but battery depletion occurs rapidly requiring frequent replacement

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidbattery life
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The patent implements energy harvesting capability that allows the wireless sensor to generate its own power from environmental sources (such as ambient light, thermal gradients, or vibration). This self-service approach eliminates the need for external battery replacement while maintaining installation flexibility.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the power source parameter from finite battery energy to renewable environmental energy. By utilizing energy harvesting from ambient sources, the system transforms the power availability parameter from limited duration to sustained operation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additional cabling is used to provide power to local switch and outlet controllers, then reliable power supply is ensured, but installation complexity and cost increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidcabling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the electrical cabling power delivery system with a wireless energy transfer system. Power is transmitted wirelessly to the controller through electromagnetic coupling or radio frequency energy transfer, ensuring reliable power supply without the complexity of additional cabling infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250374159A1Wireless sensor system, method and apparatus with switch and outlet control
Publication Date: 2025.12.04 POWERCAST CORP
  • US20250374159A1 patent drawing
  • US20250374159A1 patent drawing
  • US20250374159A1 patent drawing

AI summary

In some embodiments an apparatus includes a wireless sensor configured to be operatively coupled to a network gateway device that is configured to receive one of a first data packet or a second packet from the wireless sensor. The wireless sensor is configured to send the first data packet at a first time on a first frequency, the first data packet including a payload associated with a value of a measurement that was measured by the wireless sensor. The wireless sensor is configured to send the second data packet at a second time on a second frequency, the second data packet includes a payload associated with the value.