Multi-Frequency RF Heating for Uniform Microwave Food Preparation

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Solution Overview

Problem

Conventional microwave ovens face challenges in achieving uniform heating, particularly for irregularly shaped objects like organs and foods, due to limitations in frequency range and cavity design, leading to uneven heating and hotspots.

Innovation Solution

The use of multiple frequency feeds and adjustable field elements within the microwave cavity allows for controlled, uniform heating by varying the frequency and power distribution across different frequencies, ensuring even energy absorption and temperature uniformity across the object.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional microwave ovens are used for heating, then heating speed is improved, but temperature uniformity deteriorates

Engineering Contradiction:
Improveheating speedVSAvoidtemperature uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The microwave cavity is divided into multiple independently controllable feed regions, each receiving microwave energy at different phases and frequencies. This segmentation allows different parts of the object to be heated independently, preventing hotspots and achieving uniform temperature distribution while maintaining fast heating speeds.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each feed region is configured with specific phase shifts and frequency variations tailored to its local position within the cavity. This local quality adjustment ensures that energy is distributed uniformly across the entire object, with each region contributing appropriately to overall temperature uniformity while maintaining rapid heating.

Inventive Principle:
Principle #3Local quality

2Device complexity

If single frequency microwave heating is used, then device complexity is reduced, but heating uniformity deteriorates

Engineering Contradiction:
Improvefrequency control complexityVSAvoidheating uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system dynamically varies the frequency and phase of microwave feeds during the heating process. By continuously adjusting these parameters across multiple feeds, the system adapts to different heating stages and object properties, achieving uniform heating without requiring complex static frequency control mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The microwave feeds operate with periodic phase and frequency modulations, creating time-varying electromagnetic field patterns that systematically cover the entire cavity space. This periodic action ensures all regions of the object receive appropriate energy exposure over time, achieving uniform heating while using relatively simple periodic control signals.

Inventive Principle:
Principle #19Periodic action

3Productivity

If microwave power is increased for faster heating, then productivity is improved, but hotspot formation increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidhotspot formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Total microwave power is divided and distributed across multiple feed regions, each operating at optimized power levels. This segmentation prevents any single region from receiving excessive power that would cause hotspots, while the cumulative effect of all feeds maintains high overall heating efficiency and productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates temperature sensing and control mechanisms that monitor heating progress and adjust feed power levels in real-time. This feedback control ensures that power is distributed optimally to prevent hotspot formation while maintaining maximum heating efficiency, allowing the system to operate at high productivity without creating harmful temperature concentrations.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables uniform heating of irregularly shaped objects, maintaining temperature uniformity within a narrow range (e.g., ±10°C) across the object, improving cooking and thawing efficiency while reducing hotspots and re-crystallization risks.

Implementation Method 1

a cavity which feeds electromagnetic energy into an object to be heated

Methodology Applied
Scientific EffectElectromagnetic radiation absorption: Absorption (EM radiation)

Implementation Method 2

The frequency of the energy is varied during heating of the object so that it varies over a band greater than 0.5%

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS9167633B2Food preparation
Publication Date: 2015.10.20 JOLIET 2010 LTD
  • US9167633B2 patent drawing
  • US9167633B2 patent drawing
  • US9167633B2 patent drawing

AI summary

Devices and methods for RF heating of food, using techniques which allow uniformity and/or controlled non-uniformity.