Multifunction Sensor Thin Film Polymer Nanoparticles

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Solution Overview

Problem

Existing sensors are large, heavy, and limited in detecting multiple environmental hazards such as electromagnetic emissions, electrostatic discharge, and ionizing radiation, posing risks to sensitive electronics and human health.

Innovation Solution

A multifunction sensor device comprising flexible electrodes and a thin film polymer with metallic nanoparticles, coupled with a nano-amplifier and controller system for amplifying and processing signals to detect various environmental hazards, including static charge, high-energy particles, microwave, and ultraviolet/X-ray radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sensors are used to detect environmental hazards, then detection capability is achieved, but device size and weight increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidsensor device weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent employs thin film polymers as the core sensing element instead of traditional bulk sensor materials. These thin films are deposited as layers less than 1 micrometer thick, dramatically reducing sensor weight while maintaining detection capability through the thin film's interaction with environmental hazards like electrostatic discharge, ionizing radiation, and electromagnetic emissions.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sensor device uses composite material structures combining thin film polymers with conductive materials and protective coatings. This composite approach enables the sensor to detect multiple types of environmental hazards simultaneously while maintaining a lightweight profile, as the composite structure leverages the complementary properties of each material layer.

Inventive Principle:
Principle #40Composite materials

2Reliability

If traditional sensors are used to detect environmental hazards, then detection capability is achieved, but device volume increases

Engineering Contradiction:
Improvedetection capabilityVSAvoidsensor device volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The thin film polymer structure reduces sensor volume by replacing bulk sensor elements with ultra-thin detecting layers. The flexible film can be conformally deposited on substrate surfaces, maximizing detection surface area within a minimal volume envelope, making the sensor suitable for integration into wearable devices and space-constrained applications.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent transitions from three-dimensional bulk sensor structures to two-dimensional thin film structures. This dimensional reduction maintains detection functionality while significantly compacting the sensor volume, as the thin films can be arranged in planar configurations that pack detection elements densely without increasing overall device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If traditional sensors are used, then single hazard detection is achieved, but multi-functionality is limited

Engineering Contradiction:
Improvemulti-functionalityVSAvoidsensor structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The thin film polymer sensor structure is designed to detect multiple types of environmental hazards simultaneously through a single integrated sensing element. The same thin film can respond to electrostatic discharge, ionizing radiation, electromagnetic emissions, and other hazards, providing multi-functional capability without requiring separate dedicated sensors for each hazard type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The composite material structure of the thin film polymer enables multi-functionality by incorporating different material properties within the same sensor. The composite layers can be tailored to respond to different physical mechanisms (electrical, electromagnetic, radiative), allowing a single sensor device to provide comprehensive hazard detection coverage while managing complexity through unified sensor architecture.

Inventive Principle:
Principle #40Composite materials

4Volume of moving object

If flexible thin film sensors are used, then device compactness is improved, but environmental resistance may be compromised

Engineering Contradiction:
Improvesensor device volumeVSAvoidenvironmental resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The sensor employs composite material structures where thin film polymers are combined with protective coatings and encapsulation layers. This composite approach maintains the compactness and flexibility advantages of thin films while adding environmental barrier properties that protect the sensitive detecting elements from moisture, oxygen, and other environmental degradation factors.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The thin film polymer serves as both the sensing element and part of the protective enclosure. By designing the thin film with appropriate material selection and structural configuration, the sensor achieves both flexibility/compactness and environmental resistance, as the thin film can be engineered to provide both mechanical flexibility and protective barrier properties.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables compact, durable, and environmentally resistant detection of multiple hazardous factors, reducing the need for bulky equipment and facilitating integration into clothing or space suits, while processing sensor data for effective hazard monitoring.

Implementation Method 1

a thin film polymer positioned between the first electrode and the second electrode... the thin film polymer comprises a metallic nanoparticle layer

Methodology Applied
Scientific EffectElectromagnetic radiation absorption: Absorption (EM radiation)

Implementation Method 2

SENSOR APPARATUS FOR DETECTION OF HIGH-ENERGY ATOMIC PARTICLES... COMPOSITE SENSOR APPARATUS FOR DETECTION OF ENERGY TRANSMISSION IN THE MICROWAVE ELECTROMAGNETIC SPECTRUM

Methodology Applied
Scientific EffectIonizing radiation detection: Ionisation

Implementation Method 3

The nano-amplifier is configured to receive a sensor signal from the multifunction sensor device and amplify the sensor signal to generate an amplified sensor signal

Methodology Applied
Scientific EffectSignal amplification:

Implementation Method 4

The controller is configured to receive the amplified sensor signal from the nano-amplifier, process the amplified sensor signal based on a type of the multifunction sensor device to generate sensor data

Methodology Applied
Scientific EffectSignal processing:

Data Source

PatentUS11768302B2Technologies for multifunction sensor devices and microcontroller-based interface module
Publication Date: 2023.09.26 TEXAS A&M UNIVERSITY
  • US11768302B2 patent drawing
  • US11768302B2 patent drawing
  • US11768302B2 patent drawing

AI summary

Technologies for multifunction sensor devices include a multifunction sensor having a pair of electrodes separated by a thin film polymer. The multifunction sensor is coupled to a nano-amplifier that receives a sensor signal and amplifies the sensor signal to generate an amplified sensor signal. A controller coupled to the nano-amplifier processes the amplified sensor signal based on the type of the multifunction sensor device to generate sensor data. The type of the multifunction sensor device may be a static charge sensor, a high-energy particle sensor, a microwave sensor, or an ultraviolet/X-ray sensor. The sensor data may be output, for example, to an external computing device via a serial link.