Multi-Gate Transistor Contact Structure for Short-Channel Control

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Solution Overview

Problem

Current multi-gate transistors face challenges in achieving optimal performance and reliability due to complexities in gate and source/drain contact structures, which affect the scalability and short channel effects.

Innovation Solution

The semiconductor device incorporates a gate structure with a gate spacer and electrode, where the height of the gate electrode is equal to the height of the source/drain contact and gate spacer relative to the active pattern, and includes a method for fabricating this structure by forming pre-source/drain contacts, removing parts to create lower and upper contacts, and using a mask pattern to define the gate and source/drain contacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gate electrode height is increased to improve current control capability, then the short channel effect suppression is improved, but the manufacturing complexity and alignment difficulty increase

Engineering Contradiction:
Improveshort channel effect suppressionVSAvoidgate structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent sets the upper surface of the gate electrode at the same height as the upper surface of the source/drain contact, creating an equipotential surface that simplifies the interlayer insulator formation and reduces alignment complexity while maintaining effective gate control over the channel region

Inventive Principle:
Principle #12Equipotentiality

2Manufacturing precision

If the gate electrode height is made equal to the source/drain contact height to simplify manufacturing, then the manufacturing precision is improved, but the current control capability may be compromised

Engineering Contradiction:
Improveheight alignment precisionVSAvoidcurrent control capability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent extends the gate electrode laterally beyond the channel region to overlap with the source/drain contact region, compensating for the reduced vertical height advantage through increased horizontal coverage, thereby maintaining current control capability while achieving simplified height alignment

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If multi-layer source/drain contact structures are used to improve reliability, then the contact resistance is reduced, but the device complexity and fabrication steps increase

Engineering Contradiction:
Improvecontact reliabilityVSAvoidsource/drain contact structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the gate electrode and source/drain contact into a single continuous conductive structure, eliminating the need for separate contact fabrication steps and reducing overall device complexity while maintaining reliable electrical connections through the unified structure

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4216262B1Semiconductor device and method for fabricating the same
Publication Date: 2024.08.28 SAMSUNG ELECTRONICS CO LTD
  • EP4216262B1 patent drawingFigure 1
  • EP4216262B1 patent drawingFigure 2
  • EP4216262B1 patent drawingFigure 3

AI summary

The semiconductor device including an active pattern on a substrate and extending in a first direction, a gate structure on the active pattern, including a gate electrode extending in a second direction different from the first direction, a source/drain pattern on at least one side of the gate structure, and a source/drain contact on the source/drain pattern and connected to the source/drain pattern, , wherein with respect to an upper surface of the active pattern, a height of an upper surface of the gate electrode is same as a height of an upper surface of the source/drain contact, and the source/drain contact comprises a lower source/drain contact and an upper source/drain contact on the lower source/drain contact, may be provided.