Multilayer Acoustic Transducers for Wideband Backscatter Communication

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Solution Overview

Problem

Conventional acoustic transducers with a single piezoelectric layer have limited bandwidth and are not suitable for spread-spectrum communication due to sharp signal-to-noise ratio (SNR) drops outside their resonant frequency, leading to practical limitations in acoustic communication.

Innovation Solution

The use of a multi-layered acoustic transducer with concentric inner and outer piezoelectric layers coupled by a polymer layer, which introduces multiple eigenfrequencies and eigenmodes, enabling an ultra-wide bandwidth (UWB) for acoustic communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single piezoelectric layer is used in the acoustic transducer, then the device complexity is reduced, but the bandwidth is limited and SNR drops sharply outside resonant frequency

Engineering Contradiction:
Improvetransducer structureVSAvoidbandwidth
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The acoustic transducer is divided into multiple concentric piezoelectric layers (inner and outer layers) coupled by a polymer layer. Each layer can resonate at different frequencies, creating multiple eigenfrequencies that expand the overall bandwidth of the transducer while maintaining manageable structural complexity through modular concentric design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transducer uses a composite structure combining piezoelectric materials (for active layers) with a polymer coupling material. This composite approach allows the piezoelectric layers to generate acoustic energy while the polymer layer provides mechanical coupling and damping, enabling wideband operation through the interaction of multiple materials with different acoustic properties.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If multiple concentric piezoelectric layers are used, then the bandwidth increases, but the device complexity increases

Engineering Contradiction:
ImprovebandwidthVSAvoidtransducer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The acoustic transducer employs a nested concentric layer structure where the inner piezoelectric layer is positioned within the outer piezoelectric layer, both coupled by a polymer layer. This nesting arrangement allows multiple resonant elements to be integrated in a compact form factor, increasing bandwidth while minimizing the overall device size and structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If mechanical coupling between layers is increased, then the number of vibration modes increases, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvevibration modesVSAvoidlayer coupling
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

A polymer coupling layer is introduced as an intermediary between the inner and outer piezoelectric layers. This polymer layer provides controlled mechanical coupling that enables energy transfer and creates additional vibration modes, while its compliant nature tolerates manufacturing variations in layer alignment and spacing, reducing the stringency of manufacturing precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layered transducer achieves a UWB capable of spread-spectrum communication with improved SNR, allowing for higher throughput and longer distance communication with reduced self-interference, suitable for underwater and low-power applications.

Implementation Method 1

an inner piezoelectric layer, a polymer coupling layer, and an outer piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Mechanical coupling—via the polymer coupling layer—between the inner and outer piezoelectric layers may increase the number of vibration modes, and may thus increase the number of eigenfrequencies

Methodology Applied
Scientific EffectMechanical coupling and resonance: Resonance

Data Source

PatentUS12432491B2Methods and apparatus for wideband acoustic communication
Publication Date: 2025.09.30 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US12432491B2 patent drawing
  • US12432491B2 patent drawing
  • US12432491B2 patent drawing

AI summary

An ultra-wide bandwidth acoustic transducer may include multiple layers, including an inner piezoelectric layer, a polymer coupling layer and an outer piezoelectric layer. The polymer layer may be located between, and may be bonded to, the inner and outer piezoelectric layers. The transducer may have multiple eigenfrequencies of vibration. These eigenfrequencies may include primary resonant frequencies of the inner and outer piezoelectric layers respectively and may also include resonant frequencies that arise due to coupling between the layers. An acoustic backscatter system may employ such a transducer in backscatter nodes as well as in a transmitter. The multiple eigenfrequencies may enable the system to perform spread-spectrum communication at a high throughput. These multiple eigenfrequencies may also enable each backscatter node to shift frequency of an uplink signal, which in turn may enable the system to mitigate self-interference and to decode concurrent signals from multiple backscatter nodes.