Multilayer Antenna Substrate Layout for Low Electromagnetic Loss

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Solution Overview

Problem

Existing antenna devices fail to meet consumer needs in terms of product yield and efficiency, particularly in reducing electromagnetic wave loss and improving emission efficiency.

Innovation Solution

The electronic device incorporates a multi-layered structure with specific dielectric and conductive layers, where the loss tangent of at least one dielectric layer is less than or equal to 0.1, and conductive structures with through holes and openings to enhance electromagnetic wave emission and reduce interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional antenna devices are used, then device complexity is reduced, but electromagnetic wave loss increases and emission efficiency deteriorates

Engineering Contradiction:
Improveelectromagnetic wave lossVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The antenna device is divided into multiple functional units, each comprising integrated substrates with specific dielectric and conductive layers. This segmentation allows optimization of electromagnetic wave transmission in each unit while maintaining overall system manageability and reducing total energy loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite structures combining dielectric layers with specific loss tangent values (≤0.1) and conductive layers in alternating arrangements. This composite material approach minimizes electromagnetic wave loss by selecting materials with complementary properties optimized for high-efficiency emission.

Inventive Principle:
Principle #40Composite materials

2Productivity

If multi-layered dielectric and conductive structures are implemented, then emission efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveemission efficiencyVSAvoidlayer alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

By dividing the antenna into discrete units with standardized multi-layer structures, the manufacturing process can be modularized. Each unit can be fabricated and tested independently before assembly, reducing the cumulative precision requirements compared to manufacturing a monolithic structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent specifies particular parameter ranges for dielectric layers (loss tangent ≤0.1) and conductive layers to optimize emission efficiency. By establishing clear parameter specifications, the design allows for standardized manufacturing processes that can achieve high precision through controlled parameter ranges rather than requiring extreme dimensional accuracy.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If dielectric layers with low loss tangent are used, then electromagnetic wave loss is reduced, but material selection and manufacturing complexity increase

Engineering Contradiction:
Improveelectromagnetic wave lossVSAvoidmaterial processing ease
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent establishes a specific parameter threshold (loss tangent ≤0.1) for dielectric materials to ensure low electromagnetic wave loss. This quantitative specification enables systematic material selection and standardized manufacturing processes, balancing performance requirements with manufacturing feasibility by focusing on achievable parameter ranges rather than extreme material properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces electromagnetic wave loss and improves emission efficiency, thereby enhancing the overall performance and yield of the electronic device.

Implementation Method 1

A loss tangent of at least one of the first dielectric layer and the second dielectric layer is less than or equal to 0.1 and greater than 0

Methodology Applied
Scientific EffectDielectric loss: Dielectric

Data Source

PatentUS12212075B2Electronic device
Publication Date: 2025.01.28 INNOLUX CORP
  • US12212075B2 patent drawing
  • US12212075B2 patent drawing
  • US12212075B2 patent drawing

AI summary

The disclosure provides an electronic device. The electronic device includes a plurality of units. Each of the units includes an integrated substrate. The integrated substrate includes a first dielectric layer, a first conductive layer, a second dielectric layer, and a second conductive layer. The first dielectric layer has a first side and a second side opposite to the first side. The first conductive layer is disposed on the first side. The second dielectric layer has a third side facing the second side and a fourth side opposite to the third side. The second conductive layer is disposed on the fourth side. A loss tangent of at least one of the first dielectric layer and the second dielectric layer is less than or equal to 0.1 and greater than 0. The electronic device of an embodiment of the disclosure may improve product yield.