Multi-layer Borophene Synthesis via Temperature Control

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Solution Overview

Problem

Current methods have not successfully synthesized multi-layer borophene beyond the single-atomic-layer limit, limiting the exploration of its expanded structural and physical properties.

Innovation Solution

Boron is deposited on an atomically flat substrate in an ultrahigh vacuum chamber at controlled temperatures to grow multi-atomic layer borophene, specifically bilayer borophene, which comprises two covalently bonded α-phase monolayers with a six-fold symmetric Moiré superlattice and higher work function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional deposition methods are used to grow borophene, then single-atomic-layer borophene can be synthesized, but multi-layer borophene beyond the single-atomic-layer limit cannot be achieved

Engineering Contradiction:
Improvelayer thickness controlVSAvoidstructural diversity
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the substrate temperature parameter during deposition to enable multi-layer borophene growth. By optimizing the temperature parameter, the process transitions from producing only single-atomic-layer borophene to synthesizing multi-atomic layer structures with controlled thickness and crystal orientation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention transitions from two-dimensional single-atomic-layer borophene to three-dimensional multi-atomic layer structures. This dimensional change enables new structural configurations including bilayer, trilayer, and thicker multi-layer borophene with varied stacking arrangements and interlayer spacings.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If single-atomic-layer borophene is synthesized on metal substrates, then 2D metallicity and Dirac fermions are achieved, but multi-layer structures with expanded physical properties remain unsynthesized

Engineering Contradiction:
Improveelectronic propertiesVSAvoidsynthesis complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent performs preliminary substrate preparation including metal selection and surface treatment before deposition. This preliminary action creates optimal growth conditions that enable multi-layer formation while maintaining electronic property reliability, avoiding the need for complex post-synthesis processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The metal substrate acts as an intermediary that facilitates controlled multi-layer borophene growth. The substrate mediates the deposition process, providing thermal management and structural template that enable layer-by-layer growth while preserving the desired electronic properties of each layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If boron deposition is performed without controlled temperature, then deposition occurs, but multi-atomic layer borophene with covalent bonding cannot be formed

Engineering Contradiction:
Improvedeposition rateVSAvoidinterlayer bonding
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the deposition temperature parameter to balance productivity and bonding stability. By maintaining controlled temperature during deposition, sufficient thermal energy is provided for covalent bond formation between layers while preventing excessive diffusion that would compromise layer structure integrity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The deposition process maintains continuous useful action by sustaining optimal temperature conditions throughout the multi-layer growth. This continuous thermal management ensures that each deposited layer forms strong covalent bonds with the underlying layer, building stable multi-atomic structures progressively.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach successfully synthesizes bilayer borophene with a work function exceeding that of single-layer borophene, expanding the phase space for boron-based nanomaterials and enabling further exploration of multi-layer borophene properties and applications.

Implementation Method 1

depositing boron on a substrate with atomically flat terraces at a temperature in an ultrahigh vacuum (UHV) chamber to grow multi-atomic layer borophene

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Data Source

PatentUS20240150185A1Multi-layer borophene and method of synthesizing same
Publication Date: 2024.05.09 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US20240150185A1 patent drawing
  • US20240150185A1 patent drawing
  • US20240150185A1 patent drawing

AI summary

The invention relates to multi-atomic layer borophene and a method of synthesizing multi-atomic layer borophene. The multi-atomic layer borophene comprises bilayer (BL) borophene. The BL borophene is BL-α borophene comprising two covalently bonded α-phase borophene monolayers and being metallic and in form of a highly faceted island with a six-fold symmetric Moiré superlattice surrounded by full-coverage intermixed SL v1/5 and v1/6 borophene. The BL-α borophene nucleates and emerges at intersections of multiple SL borophene domains. The synthesizing method includes depositing boron on a substrate with atomically flat terraces at a temperature in an ultrahigh vacuum (UHV) chamber to grow multi-atomic layer borophene beyond a full coverage of single-atomic layer (SL) borophene.