Multilayer Capacitor Low ESL High ESR Local Quality

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Solution Overview

Problem

Conventional multilayer ceramic capacitors face challenges in controlling equivalent series resistance (ESR) effectively, leading to impedance mismatch and reduced noise absorption near resonance frequencies, which can cause signal distortion and malfunction in high-frequency applications.

Innovation Solution

A multilayer capacitor design with a LW-reversed structure and specific lead portion configurations, where the third lead portion is narrower than the first lead portion, and the second lead portion is narrower than the second lead portion, allowing for controlled ESR and ESL characteristics, thereby stabilizing the capacitor's performance and noise absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the ESR of the capacitor is reduced to achieve lower loss and better decoupling effect, then the noise absorption effect is improved, but the impedance-frequency characteristic becomes too steep near the resonance frequency, causing high antiresonance points and reduced noise absorption in certain frequency bands

Engineering Contradiction:
ImproveESRVSAvoidnoise absorption effect
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies local quality by creating capacitor portions with different ESR characteristics within the same capacitor body. Specifically, certain capacitor portions are designed with higher ESR than others, allowing the capacitor to simultaneously achieve low overall ESR for energy loss reduction while maintaining appropriate impedance characteristics for reliable noise absorption across frequency bands. This is accomplished by varying the structure or material properties of specific capacitor portions rather than uniformly reducing ESR throughout.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the ESR is reduced by increasing the number of ceramic layers and internal electrodes to achieve greater capacity, then the decoupling effect is improved, but the impedance mismatch is caused and damped oscillation (ringing) occurs, distorting the signal waveform

Engineering Contradiction:
ImprovecapacityVSAvoidsignal distortion
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent resolves this contradiction by introducing capacitor portions with different ESR characteristics into the multi-layer structure. When increasing the number of ceramic layers and internal electrodes to achieve greater capacity, the invention ensures that not all capacitor portions have uniformly low ESR. Instead, some portions are designed with higher ESR to prevent impedance mismatch and signal distortion, while others maintain low ESR for effective decoupling. This localized differentiation allows the capacitor to simultaneously achieve high capacity and maintain signal integrity.

Inventive Principle:
Principle #3Local quality

3Length of moving object

If the current paths are made wider and shorter to reduce ESL in LW-reversed capacitor, then the ESL is reduced, but the ESR is also reduced, causing the above-described undesired phenomena

Engineering Contradiction:
ImproveESLVSAvoidESR
Core Design Contradiction:
Length of moving objectVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating capacitor portions with different ESR characteristics even within the LW-reversed structure. While the overall capacitor benefits from the LW-reversed geometry that reduces ESL through wider and shorter current paths, specific capacitor portions are designed with higher ESR. This is achieved by varying the internal electrode configuration, dielectric layer properties, or terminal electrode connections in specific regions, allowing the capacitor to simultaneously achieve low ESL for high-frequency performance and appropriate ESR levels to prevent impedance mismatch and signal distortion.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a combination of low ESL and high ESR, allowing for effective noise absorption across a wide frequency band while preventing signal distortion, and allows for easy control of resonance points and ESR, enhancing the capacitor's stability and performance in high-frequency applications.

Implementation Method 1

a multilayer structure including a plurality of stacked dielectric layers (11)... each internal electrode (17-20) includes a capacity portion (21-27) and a lead portion (22-28)... to provide an electrostatic capacity

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8649156B2Multilayer capacitor having low equivalent series inductance and controlled equivalent series resistance
Publication Date: 2014.02.11 MURATA MFG CO LTD
  • US8649156B2 patent drawing
  • US8649156B2 patent drawing
  • US8649156B2 patent drawing

AI summary

In a capacitor body of a multilayer capacitor, one second capacitor portion is sandwiched between two first capacitor portions. An ESR is controlled by setting a width of lead portions of third and fourth internal electrodes disposed in the second capacitor portion to be less than that of lead portions of first and second internal electrodes disposed in the first capacitor portions and by changing ratios between the first and second capacitor portions in the width of the lead portions and in the number of stacked internal electrodes. In the first capacitor portions, current paths from the internal electrodes to an external terminal electrode are widely distributed so that the first capacitor portions have a relatively low ESL, and accordingly, the ESL of the entire multilayer capacitor is reduced.