Multilayer Capacitor Electrode Stacking for Capacitance Density

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Solution Overview

Problem

Multilayer ceramic capacitors (MLCCs) face a challenge in achieving high capacitance per unit volume without compromising reliability, as reducing the thickness of dielectric layers or internal electrodes can lead to deteriorated temperature characteristics, voltage characteristics, and moisture-resistance reliability.

Innovation Solution

The proposed solution involves a multilayer electronic component design where internal electrodes are alternately disposed in a specific pattern with dielectric layers interposed between them, ensuring that the distance between internal electrodes in one direction is greater than or equal to the distance between them in a perpendicular direction, thereby optimizing capacitance formation and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the thickness of the dielectric layer is reduced to increase capacitance per unit volume, then the capacitance increases, but the reliability deteriorates

Engineering Contradiction:
Improvecapacitance per unit volumeVSAvoidtemperature characteristics, voltage characteristics, and moisture-resistance reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent transitions from conventional planar electrode arrangement to a three-dimensional stacked configuration where internal electrodes are arranged in multiple layers along the thickness direction. This dimensional change allows increasing the number of capacitor elements within the same footprint area, thereby increasing capacitance per unit volume without reducing dielectric layer thickness. The internal electrodes are alternately connected to first and second external electrodes, creating multiple series/parallel combinations that achieve high capacitance while maintaining adequate dielectric thickness for reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the dielectric layer thickness is reduced to increase capacitance, then the capacitance per unit volume improves, but the withstand voltage characteristics deteriorate

Engineering Contradiction:
Improvecapacitance per unit volumeVSAvoidwithstand voltage characteristics
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent divides the capacitor structure into multiple segmented dielectric layers and internal electrode layers stacked in sequence. Each segment maintains adequate thickness to withstand voltage stress, while the series connection of multiple segments distributes the voltage stress across each layer. This segmentation allows achieving high capacitance through increased layer count rather than increasing individual layer capacitance, thereby maintaining voltage withstand characteristics.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If internal electrodes are arranged closer together to increase capacitance density, then the capacitance per unit volume increases, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvecapacitance per unit volumeVSAvoidspacing control between internal electrodes
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent optimizes the geometric parameters of internal electrodes, including their width, length, and spacing, to achieve high capacitance density while maintaining manufacturability. By carefully controlling the overlap area between adjacent internal electrodes and adjusting the spacing parameters, the design achieves high capacitance per unit volume without requiring extreme manufacturing precision. The parameter optimization balances electrical performance with fabrication capabilities.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively enhances the capacitance per unit volume of the multilayer electronic component while maintaining or improving reliability, including withstand voltage characteristics, by optimizing the arrangement and spacing of internal electrodes and dielectric layers.

Implementation Method 1

a dielectric layer, a first internal electrode layer, and a second internal electrode layer alternately disposed in a first direction, with the dielectric layer interposed therebetween

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS20250054692A1Multilayer electronic component
Publication Date: 2025.02.13 SAMSUNG ELECTRO MECHANICS CO LTD
  • US20250054692A1 patent drawing
  • US20250054692A1 patent drawing
  • US20250054692A1 patent drawing

AI summary

A multilayer electronic component includes a body including a dielectric layer, a first internal electrode layer, and a second internal electrode layer alternately disposed in a first direction; first and second external electrodes respectively disposed on surfaces of the body in a second direction. The first internal electrode layer includes first internal electrodes connected to the first external electrode, and the second internal electrode layer includes a second internal electrodes connected to the second external electrode. The first and second internal electrodes are alternately disposed in a third direction, the first internal electrodes of the first internal electrode layer are alternately disposed with the second internal electrodes of the second internal electrode layer in the first direction, and the second internal electrodes of the first internal electrode layer are alternately disposed with the first internal electrodes of the second internal electrode layer in the first direction.