Multilayer Chemical Containers With PFAS-Free Permeation Barriers

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Solution Overview

Problem

Current chemical storage containers produce per- and polyfluoroalkyl substances (PFAS) during manufacturing, posing environmental and health risks, and lack effective barriers to prevent solvent permeation.

Innovation Solution

A multilayered container design comprising non-fluorinated polyethylene layers, including a high-density polyethylene inner and outer layers with ethyl vinyl alcohol and optional nylon layers to provide liquid and gaseous barriers, preventing PFAS formation and reducing substance permeation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fluorinated polyethylene is used to reduce solvent permeation, then the barrier performance is improved, but PFAS is generated during manufacturing

Engineering Contradiction:
Improvebarrier performanceVSAvoidPFAS generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The container wall is divided into multiple functional layers: a fluorinated polyethylene layer (providing solvent barrier), a non-fluorinated polyethylene layer (preventing PFAS generation), and an ethyl vinyl alcohol layer (providing gaseous barrier). Each layer performs a specific function, allowing the system to achieve both barrier performance and environmental safety

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite multilayered structures combining fluorinated polyethylene, non-fluorinated polyethylene, and ethyl vinyl alcohol materials. This composite approach allows the container to simultaneously achieve chemical resistance, barrier performance, and PFAS-free manufacturing by leveraging the strengths of each material in the appropriate layer

Inventive Principle:
Principle #40Composite materials

2Reliability

If multiple layers are added to provide comprehensive barriers, then the permeation resistance is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvepermeation resistanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multilayered wall structure serves multiple functions simultaneously: chemical resistance, liquid barrier, gaseous barrier, and PFAS prevention. By integrating these functions into a single manufactured component through extrusion and molding processes, the patent achieves comprehensive protection without requiring separate treatment steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a nested multilayered structure where different functional layers are embedded within each other in a specific sequence. The fluorinated polyethylene layer is nested within non-fluorinated polyethylene and ethyl vinyl alcohol layers, creating a compact integrated structure that provides multiple barriers without excessive complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayered container effectively contains a wide range of chemicals without creating PFAS, providing enhanced barriers against solvent and gas permeation, ensuring environmental safety and health protection.

Implementation Method 1

a first layer configured to provide a liquid barrier to the storage region, wherein the first layer includes a high-density polyethylene material

Methodology Applied
Scientific EffectPermeation barrier: Permeation

Implementation Method 2

a second layer configured to provide a gaseous barrier to the storage region, wherein the second layer includes an ethyl vinyl alcohol material

Methodology Applied
Scientific EffectPermeation barrier: Permeation

Data Source

PatentUS20250388356A1Multilayered containers
Publication Date: 2025.12.25 RICHARD ALLAN SCIENTIFIC LLC
  • US20250388356A1 patent drawing
  • US20250388356A1 patent drawing
  • US20250388356A1 patent drawing

AI summary

Multilayered containers and methods of forming multilayered containers are described. The multilayered containers comprise one or more walls defining a storage region for containing one or more substances therein. Each wall of the multilayered containers comprises a plurality of layers, wherein each layer provides at least one of a barrier for containing one or more substances within the storage region or structural integrity to the multilayered containers. The manufacturing of the multilayered containers does not form per- and polyfluoroalkyl substances.