Multilayer Constrained-Layer Damping for Wide-Temperature Vibration Control

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Solution Overview

Problem

Conventional damping tapes and laminates are ineffective in dissipating vibrations over a wide temperature range, leading to reduced vibration damping efficiency and increased noise in applications like the automotive industry, where lighter materials are used, causing vibration and noise issues.

Innovation Solution

A multilayer damping laminate with alternating damping layers having different glass transition temperatures and viscoelastic loss factors, along with constraining layers, is designed to dissipate vibrations effectively over a broad temperature range, maintaining peak damping performance with minimal weight addition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional damping tapes are used, then vibration damping is provided over a narrow temperature range, but damping effectiveness is lost outside this range

Engineering Contradiction:
Improvetemperature rangeVSAvoiddamping effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The damping laminate is divided into multiple damping layers, each with different glass transition temperatures. This segmentation allows different layers to be active at different temperature ranges, ensuring continuous damping effectiveness across a broad temperature spectrum.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining multiple damping materials with different glass transition temperatures, along with constraining layers. This composite approach enables the laminate to maintain damping effectiveness across wide temperature variations by having different material layers become active at different temperatures.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If lighter weight materials are used in vehicle structures, then weight reduction is achieved, but vibration and noise issues increase

Engineering Contradiction:
Improvevehicle weightVSAvoidvibration and noise
Core Design Contradiction:
Weight of moving objectVSObject-generated harmful factors

Solution Approach 1:

The multilayer damping laminate uses composite materials including viscoelastic damping layers and constraining layers to provide effective vibration damping for lightweight structures. The composite structure enables the laminate to adapt to different temperature conditions, ensuring vibration control in vehicles using lighter weight aluminum and polymer materials.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If single-layer damping is used, then device complexity is low, but damping performance over wide temperature range is insufficient

Engineering Contradiction:
Improvelaminate structureVSAvoidtemperature range
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The damping system is segmented into multiple layers with different glass transition temperatures, allowing each layer to contribute to damping at specific temperature ranges. This segmentation enables broad temperature coverage while maintaining a relatively simple laminate structure that can be applied as a single unit.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer damping laminate achieves higher damping efficiency and broader temperature and frequency range performance, effectively reducing vibrations and noise while maintaining peak damping values, even in varying temperature conditions.

Implementation Method 1

The first damping layer comprises a first viscoelastic damping material, and the second damping layer comprises a second viscoelastic damping material

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

The damping layers of the laminate have a decreasing glass transition temperature profile beginning at the first damping layer

Methodology Applied
Scientific EffectGlass transition: Phase Change

Implementation Method 3

The multilayer damping laminate comprises a first damping layer, an external constraining layer, and a second damping layer, where at least a portion of the second damping layer is disposed between the first damping layer and the external constraining layer. The multilayer damping laminate also comprises an internal constraining layer, at least a portion of which is disposed between the first damping layer and the second damping layer

Methodology Applied
Scientific EffectConstrained layer damping: Damping

Data Source

PatentUS11059264B2Multilayer constrained-layer damping
Publication Date: 2021.07.13 AVERY DENNISON CORP

AI summary

Provided herein is are multilayer damping laminates comprising alternating damping and constraining layers. The materials and configurations of the damping layers are selected such that the damping layers have a decreasing glass transition temperature profile beginning at the first damping layer, allowing the laminates to effectively dissipate vibrations over a wider range of operating temperatures and/or frequencies. Also provided are systems and methods using the multilayer damping laminates.