Multilayer Decontamination Coating for Uniform Toxic-Agent Trapping

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Solution Overview

Problem

Existing decontamination systems for toxic chemical compounds, such as organophosphate chemical warfare agents, lack consistency and uniformity in application, leading to uncertainty in dosage and inadequate coverage of contaminated surfaces.

Innovation Solution

A decontamination coating with a multilayer structure comprising a porous support, a trapping layer for adsorption, and a retaining film to maintain shape, ensuring reproducible and reliable decontamination by trapping and sequestering toxic compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If decontamination systems are applied in gel, spray, or mist form, then they can integrate toxic chemical agents through natural diffusion and miscibility, but they do not allow for optimal and uniform dosing on surfaces

Engineering Contradiction:
Improveintegration capabilityVSAvoiddosing uniformity
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The decontamination system is segmented into a support structure and a trapping layer containing the active substance. This segmentation allows the active substance to be pre-dosed in controlled quantities within the trapping layer, ensuring uniform application while maintaining the ability to integrate with toxic chemical agents through the structured contact surface.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If decontamination systems are applied in gel, spray, or mist form, then they can integrate toxic chemical agents through natural diffusion and miscibility, but users may not be certain that the amount of decontaminant applied is sufficient

Engineering Contradiction:
Improveintegration capabilityVSAvoiddosage certainty
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The active substance is pre-applied and fixed in the trapping layer during manufacturing, before actual decontamination use. This preliminary action ensures that the correct dosage is already in place, eliminating uncertainty during application. The trapping layer is designed to release or contact the toxic agents when applied to contaminated surfaces, providing reliable and sufficient dosing without requiring user judgment.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If decontamination systems are applied in gel, spray, or mist form, then they can integrate toxic chemical agents through natural diffusion and miscibility, but users tend to apply more than necessary

Engineering Contradiction:
Improveintegration capabilityVSAvoidmaterial waste
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The trapping layer is pre-loaded with the exact amount of active substance needed for effective decontamination. This preliminary preparation prevents users from applying excessive material, as the dosage is already optimized and fixed in the layer structure. The support and trapping layer configuration ensures complete coverage is achieved with the predetermined amount, eliminating material waste while maintaining integration capability with toxic agents.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating provides consistent and effective decontamination by ensuring adequate coverage and contact with contaminated areas, trapping toxic compounds efficiently and maintaining effectiveness over time.

Implementation Method 1

the trapping layer being intended to be brought into contact with toxic chemical compounds so as to trap them, for example by adsorption and/or by a chemical degradation reaction

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The hydrogel layer acts as a containment material for toxic chemical agents initially present on the surface to be decontaminated

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP4644494A1Decontamination coating for toxic chemical compounds
Publication Date: 2025.11.05 HOWA STREETCARICO
  • EP4644494A1 patent drawingFigure 1~3
  • EP4644494A1 patent drawing
  • EP4644494A1 patent drawing

AI summary

A decontamination coating (100,100') comprises a multilayer structure including a support (1), a trapping layer (3) intended to be brought into contact with toxic chemical compounds so as to trap them, and a holding film (4) intended to maintain the shape of the support (1) in the plane and in a direction transverse to the plane, during the formation of the trapping layer (3). A manufacturing process for the decontamination coating (100,100') is also described.