Multilayer Diffractive Optical Elements for Display Headsets

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Solution Overview

Problem

Conventional diffractive optical elements (DOEs) used in display headsets for virtual and augmented reality cause ghosting, glare, and optical aberrations like chromatic aberration, spherical aberration, coma, astigmatism, and field curvature, obscuring images due to diffraction and scattering of light.

Innovation Solution

A display headset design incorporating a dual diffractive optical element structure with protective layers made of resin, where each diffractive optical element has ridges and corresponding protective layers with similar ridges, and a lens, to enhance diffraction efficiency and correct optical errors, reducing scattering and diffraction across various wavelengths and angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional diffractive optical element is used to enhance diffraction efficiency, then the diffraction efficiency is improved, but optical aberrations such as chromatic aberration, spherical aberration, coma, astigmatism, and field curvature occur

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidoptical aberrations
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent divides the single diffractive optical element into multiple separate diffractive optical elements (first DOE, second DOE, third DOE) positioned at different locations in the optical path. Each element has specific ridge structures designed to address particular optical aberrations, allowing the system to achieve high diffraction efficiency while correcting chromatic aberration, spherical aberration, and other optical distortions through the combined effect of segmented elements.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a diffractive optical element is placed near the eyes to present images, then the field of view is enhanced, but ghosting and glare occur due to diffraction and scattering of light

Engineering Contradiction:
Improvefield of viewVSAvoidghosting and glare
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces protective layers as intermediary elements between the diffractive optical elements and the external environment. These protective layers serve multiple functions: they protect the delicate ridge structures of the DOEs from damage while maintaining optical transparency, reduce surface scattering that causes ghosting and glare, and enable the system to achieve wide field of view without the harmful optical artifacts associated with conventional DOEs.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If ridges are added to diffractive optical elements to enhance diffraction efficiency, then the diffraction efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Instead of creating a single complex diffractive element with all necessary ridge structures, the patent segments the functionality across multiple simpler diffractive elements. Each element has a manageable number of ridges with specific geometries optimized for particular wavelength ranges or optical corrections, making individual fabrication easier while achieving cumulative high diffraction efficiency through the combination of segmented elements in the optical path.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively minimizes optical aberrations and enhances image transmission efficiency, providing clear and undistorted images over a wide field of view, improving the overall virtual and augmented reality experience by compensating for diffraction efficiency variations.

Implementation Method 1

a diffractive optical element (DOE) may be placed between human eyes and the display device to enhance the diffraction efficiency

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The first protective layer and the second protective layer compensate for a variation in a diffraction efficiency at different wavelengths and incident angles of the image light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10209412B2Display with multilayer diffractive optical elements
Publication Date: 2019.02.19 META PLATFORMS TECHNOLOGIES LLC
  • US10209412B2 patent drawing
  • US10209412B2 patent drawing
  • US10209412B2 patent drawing

AI summary

The display headset for presenting an image to a user includes an electronic display and an optics block. The electronic display emits image light associated with the image toward an exit pupil corresponding to a location of an eye of the user. The optics block directs the image light from the electronic display to the exit pupil. The optics block includes a first diffractive optical element between the exit pupil and the electronic display, a second diffractive optical element between the first diffractive optical element and the exit pupil, a first protective layer on the first diffractive optical element to protect the first diffractive optical element, and a second protective layer on the second diffractive optical element to protect the second diffractive optical element. The first protective layer and the second protective layer compensate for a variation in a diffraction efficiency at different wavelengths and incident angles of the light.