Multilayer Optical Disc Recording with Wavelength-Selective Films

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Solution Overview

Problem

Multilayer optical discs with position guides on each recording layer require complex pattern transfer processes, increasing costs and reducing yield, while existing solutions to address position deviations during recording and reproduction are inefficient, leading to potential track overlaps and reduced recording capacity.

Innovation Solution

A recording apparatus and method using a multilayer recording medium with a planar recording layer and a reference plane featuring a wavelength-selective reflective film, where the recording and servo laser lights have different wavelengths to prevent stray light and maintain a good signal-to-noise ratio, and employing an adjacent track servo (ATS) system to maintain track pitch and prevent overlaps during simultaneous recording of multiple spirals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a position guide is formed on each recording layer of a multilayer disc, then recording position control is improved, but manufacturing complexity and costs increase due to multiple pattern transfer processes

Engineering Contradiction:
Improverecording position controlVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention extracts the position guide formation process from each individual recording layer and consolidates it to only the reference plane. This eliminates the need for multiple pattern transfer processes while maintaining recording position control through the use of a single position guide on the reference plane combined with wavelength-selective reflective films on intermediate layers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reference plane with its position guide serves a universal function for all recording layers. The single position guide on the reference plane provides positioning information for the entire multilayer structure, eliminating the need for layer-specific position guides and simplifying manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If multiple pattern transfer processes are performed for multilayer disc manufacturing, then recording position accuracy is improved, but manufacturing costs and production time increase

Engineering Contradiction:
Improverecording position accuracyVSAvoidmanufacturing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The invention extracts and eliminates redundant pattern transfer processes by forming position guides only on the reference plane rather than on each recording layer. This reduces the number of manufacturing steps while maintaining positioning accuracy through the combined use of the reference plane position guide and wavelength-selective reflective films.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The position guide is formed preliminarily on the reference plane before the recording layers are stacked. This preliminary formation of the position guide eliminates the need for subsequent pattern transfer processes on each layer, streamlining the manufacturing workflow and improving productivity.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If recording and servo laser lights have the same wavelength, then optical system simplicity is improved, but signal-to-noise ratio deteriorates due to stray light from the reflective film

Engineering Contradiction:
Improveoptical system simplicityVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention applies local quality by making the reflective film wavelength-selective rather than uniformly reflective across all wavelengths. The reflective film reflects only the servo laser wavelength while transmitting the recording laser wavelength, thereby preventing stray light interference and maintaining a high signal-to-noise ratio.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the optical parameter of the reflective film from broadband reflection to wavelength-selective reflection. By adjusting the reflective film's properties to reflect only specific wavelengths, the system achieves both optical simplicity and high signal-to-noise ratio through spectral differentiation.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If track pitch is reduced to increase recording capacity, then recording density is improved, but track overlap risk increases during simultaneous multi-spiral recording

Engineering Contradiction:
Improverecording capacityVSAvoidtrack positioning accuracy
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The invention employs feedback through the adjacent track servo (ATS) mechanism that uses the position guide on the reference plane to continuously monitor and adjust the radial position of recording spots. This feedback system maintains accurate track positioning even when track pitch is reduced, preventing track overlap during simultaneous multi-spiral recording.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention replaces mechanical positioning methods with an optical feedback system. The ATS mechanism uses optical detection of the position guide and electronic feedback control to maintain precise track positioning, enabling reduced track pitch without increasing track overlap risk.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces manufacturing costs, improves recording capacity, and enables efficient simultaneous recording and reproduction of multiple spirals without track overlaps, enhancing the recording rate and maintaining a high signal-to-noise ratio.

Implementation Method 1

a wavelength-selective reflective film, where the recording and servo laser lights have different wavelengths to prevent stray light and maintain a good signal-to-noise ratio

Methodology Applied
Scientific EffectWavelength-selective reflection: Reflection

Data Source

PatentUS8854934B2Recording apparatus, recording method, reproducing apparatus, and reproducing method
Publication Date: 2014.10.07 SONY GROUP CORP
  • US8854934B2 patent drawing
  • US8854934B2 patent drawing
  • US8854934B2 patent drawing

AI summary

There is provided an recording apparatus including a light irradiation unit, a reference-plane tracking control unit, a recording unit that executes recording on the recording medium by independently modulating first and second recording beams when the recording beams radiated by the first and second objective lenses are designated as the first and second recording beams, respectively, a recording-layer tracking control unit that performs tracking control of the first objective lens based on reflected light of a first servo beam and tracking control of the second objective lens based on reflected light of a second servo beam when the servo beam radiated by the first objective lens is designated as the first servo beam and the servo beam radiated by the second objective lens is designated as the second servo beam, and a control unit that controls the reference-plane tracking control unit, the recording-layer tracking control unit, and the recording unit.