Multilayer Liquid Crystal Display With Side Surface Wiring

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Solution Overview

Problem

The existing multilayer liquid crystal display elements for electronic paper face challenges in reducing the number of components and connecting points, leading to high component costs and low reliability, particularly in the fabrication process where multiple panels are layered, and the use of film substrates is limited due to high temperature processes.

Innovation Solution

A multilayer display element configuration with reduced FPCs and drive ICs, where data and scanning electrode layer-to-layer interconnects are formed in non-display areas, allowing for connection after panels are placed in layers, and using side surface wiring with conductive paste to interconnect electrodes at low temperatures, enabling the use of film substrates without increasing the picture frame area or degrading brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple liquid crystal display panels are layered to achieve color representation, then color display capability is improved, but the number of components and connecting points increases leading to higher costs and lower reliability

Engineering Contradiction:
Improvecolor display capabilityVSAvoidnumber of components and connecting points
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple liquid crystal display panels (red, green, blue) into a single integrated multilayer display element with shared substrate structures and integrated electrode connections. This merging approach maintains color display capability while reducing the total number of separate components and connecting points compared to assembling three independent panels.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal substrate structure that serves multiple functions: supporting multiple liquid crystal layers, providing common electrode connections, and enabling integrated drive circuitry. This multi-functional design reduces the need for separate support structures and connection mechanisms for each panel layer.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If high temperature processes are used in fabrication, then manufacturing precision is improved, but film substrate usage is limited due to temperature constraints

Engineering Contradiction:
Improvefabrication precisionVSAvoidsubstrate material options
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the temperature parameter in the fabrication process by using low-temperature conductive paste formulation and low-temperature firing techniques. This parameter change enables the use of film substrates that would be damaged by high-temperature processes, expanding substrate material options while maintaining adequate manufacturing precision for electrode formation.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the picture frame area is increased to accommodate wiring, then ease of manufacture is improved, but display area and brightness are reduced

Engineering Contradiction:
Improvewiring implementation easeVSAvoiddisplay area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent moves wiring connections from the planar display area into the vertical dimension by forming electrodes and conductive structures on the side surfaces of the liquid crystal panels. This dimensional transition allows wiring to be accommodated without increasing the picture frame area, preserving display area while maintaining manufacturing ease.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent nests conductive paste wiring structures within the existing panel structure by forming electrodes on side surfaces and integrating connections within the layered construction. This nesting approach incorporates necessary wiring elements without adding external picture frame area, keeping the display compact while maintaining ease of manufacture.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the number of components and connecting points, lowers production costs, enhances reliability, and allows for the use of film substrates, maintaining high-density pixel arrangements without brightness degradation, while simplifying the fabrication process and enabling layering of multiple panels.

Implementation Method 1

side surface wiring with conductive paste to interconnect electrodes

Methodology Applied
Scientific EffectConduction (electrical): Conduction (electrical)

Implementation Method 2

low temperatures, enabling the use of film substrates

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 3

Cholesteric liquid crystals are selective reflective liquid crystals of bistable properties using the interference reflection of a liquid crystal layer

Methodology Applied
Scientific EffectSelective reflection: Reflection

Implementation Method 4

The cholesteric liquid crystals have properties that two stable states, the planar (planer) state and the focal conic (focal conic) state, are held for a long time after an electric field is removed. In the cholesteric liquid crystals, the incident light is interfered and reflected in the planar state

Methodology Applied
Scientific EffectInterference reflection: Interference

Data Source

PatentUS8269923B2Multilayer display element and method of fabricating the same
Publication Date: 2012.09.18 IRIS OPTRONICS INC
  • US8269923B2 patent drawing
  • US8269923B2 patent drawing
  • US8269923B2 patent drawing

AI summary

A multilayer liquid crystal display element has a plurality of data electrode layer-to-layer interconnects formed in a non-display area of a liquid crystal display panel for connecting data electrodes of liquid crystal display panels for R, G, and B to a plurality of data signal input terminals from layer to layer, and a plurality of scanning electrode layer-to-layer interconnects formed in the non-display area for connecting scanning electrodes of the liquid crystal display panels for R, G, and B to a plurality of scan signal input terminals from layer to layer.